Service manual

FINAL DRIVE 11-69
Rear Final G ear Case
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Install:
Rear Final Gear Case Front Cover [A]
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Tighten:
Torque - Rear Final Gear Case Front Cover Bolts [B]: 24
N·m (2.4 kgf·m, 18 ft·lb)
•
Inspect:
Ball Bearing [A] (see Bearing and Oil Seal section)
Oil Seal [B] (see Bearing and Oil Seal section)
If they are damaged, replace them.
•
Apply grease to the oil seal lips and O-ring [C].
•
Install:
Shim [D]
Ring Gear [E]
•
Install:
Shim [A]
Rear Final Gear Case Right Cover [B]
•
Apply a non-permanent locking agent to the rear final gear
case right cover bolts.
•
Tighten:
Torque - Rear Final Gear Case Right Cover Bolts (M12) [A]:
95 N·m (9.7 kgf·m, 70 ft·lb)
Rear Final Gear Case Right Cover Bolts (M10) [B]:
49 N·m (5.0 kgf·m, 36 ft·lb)
Rear Final Gear Case Right Cover Bolts (M8) [C]:
24 N·m (2.4 kgf·m, 18 ft·lb)
Rear Final Gear Case Oil Drain Plug [D]: 15 N·m
(1.5 kgf·m, 11 ft·lb)
Rear Final Bevel Gear Adjustment
○
The backlash and tooth contact pattern of the bevel
gears must be adjust to prevent the gears from making
noise and being damaged.
•
After replacing any of the backlash-related parts, be sure
to check and adjust the backlash and tooth contact of the
bevel gears. First, adjust backlash, and then tooth con-
tact by replacing shims.
○
The amount of backlash i s influenced by the ring gear
position more than by the pinion gear position.
○
Tooth contact locations is influenced by the pinion gear
position more than by the r ing gear position.