Service manual

FINAL DRIVE 11-43
Front Final Gear Case
•
Apply molybdenum disulfide grease to the spline [A] of
the shifter [B] and inner surface [C] of the coupling.
•
Install the shifter and coupling on the pinion gear shaft [D].
•
Apply grease to the oil seal lip [E].
•
Press the oil seal [F] in the front final gear case so that
the oil seal surface is flush [G] with the case end.
Special Tool - Oil Seal Driver, 70: 57001-1506
•
Hold the front final gear case with the gear holder & socket
wrench [A] in a vise.
Special Tool - Gear Holder & Socket Wrench, Hex 24:
57001-1489
•
Install:
Washer [A]
•
Tighten:
Torque - Front Final Gear Case Coupling Nut [B]: 25 N·m
(2.5 kgf·m, 18 ft·lb)
•
Install the variable differential control shift shaft lever
[A] on the shift shaft [B] so that the punch mark [C] on
the lever aligns with the punch mark [D] on the shaft as
shown.
[E] 45.8 ∼ 50.4 mm (1.80 ∼ 1.98 in.)
•
Tighten:
Torque - Variable Differential Control Shift Shaft Lever Bolt
[F]: 8.8 N· m (0.90 kgf·m, 78 in·lb)
2WD/4WD Actuator Mounting Bolts: 9.8 N·m (1.0
kgf·m, 87 in·lb)
Oil Seal Installation
•
Press the oil seal [A] in the front final gear case left cover
[B] to the dimension as shown.
[C] 4.6 ∼ 5.6 mm (0.18 ∼ 0.22 in.)