Service manual

PERIODIC MAINTENANCE 2-9
Torque and Locking Agent
Torque
Fastener
N·m
kgf·m ft·lb
Remarks
Steering Knuckle Joint Nuts
29 3.0 21
Rear Shock Absorber Mounting Nuts 34 3.5 25
Stabilizer Holder Bolts 22 2.2 16
Stabilizer Joint Nuts 46 4.7 34
Rear Suspension Arm Pivot Nuts 46 4.7 34
Rear Knuckle Mounting Nuts 46 4.7 34
Steering
Handlebar Holder Bolts 29 3.0 21 S
Steering Stem Clamp Bolts
25 2.5 18
Tie-rod End Nuts 42 4.3 31
Tie-rod Locknuts 37 3.8 27
Steering Stem Bearing Joint Bolts 22 2.2 16 L
Steering Stem Bottom End Nut 62 6.3 46
Steering Knuckle Joint Nuts 29 3.0 21
Front Brake Master Cylinder Clamp Bolts
8.8 0.90 78 in·lb
S
Left Handlebar Switch Housing Screws
3.5 0.36 31 in·lb
Frame
Front Guard B olts
46 4.7 34
Front Carrier Bolts, L = 50 mm (2.0 in.)
32 3.3 24 L
Front Carrier Bolts, L = 70 mm (2.8 in.) 32 3.3 24 L
Front Carrier Bracket Bolts 32 3.3 24 L
Rear Carrier Bolts, L = 1 4 mm (0.55 in.) 54 5.5 40 L
Rear Carrier Bolts, L = 41 mm (1.6 in.) 54 5.5 40 L
Rear Carrier Bracket Bolts
46 4.7 34
Footboard Bracket Bolts 46 4.7 34
Hitch Bracket Bolts 82 8.3 60 L
Rear Final Gear Case Mounting Bracket Bolts 59 6.0 44 L
Electrical System
Starter M otor Mounting Bolts 8.8 0.90 78 in·lb
Starter Motor Cable Mounting Nut
6.8 0.69 60 in·lb
Starter M otor Terminal Locknut
11 1.1 97 in·lb
Starter Motor Through Bolts 5.0 0.51 44 in·lb
Starter Motor Clutch Bolts 34 3.5 25 L
Alternator Stator Bolts 13.5 1.4 119 in·lb
Crankshaft Sensor Mounting Bolts 5.9 0.60 52 in·lb
Alternator Cover Plugs
17.5 1.8 13
Alternator Rotor Bolt 127 13 94
Alternator Cover Bolts 8.8 0.90 78 in·lb
Alternator Outer Cover Bolts
5.9 0.60 52 in·lb
Harness Clamp Bolt
8.8 0.90 78 in·lb
Spark Plugs 13 1.3 115 in·lb
2WD/4WD Actuator Mounting Bolts 9.8 1.0 87 in·lb L, S
Engine Brake Actuator Mounting Bolts 8.8 0.90 78 in·lb S