Service manual

CRANKSHAFT/TRANSMISSION 9-11
Crankcase
•
Install:
Rear Cylinder Camshaft Chain Guide [A]
•
Tighten:
Torque - Rear Cylinder Camshaft Chain Guide Bolt [B]: 20
N·m (2.0 kgf·m, 15 ft·lb)
•
Press and insert the new ball bearings [A] until they are
bottomed.
Special Tool - Bearing Driver Set: 57001-1129
•
Press and insert the new needle bearings so that the
bearing surfaces are flush with the end of the hole.
[B] Needle Bearing
[C] Needle Bearing (Insert it from outside.)
•
Apply engine oil to the bearings.
•
Install the ball bearing [A] so that the stepped side faces
outside [B].
•
Install:
Bearing Position Plates [C]
•
Apply a non-permanent locking agent to the bearing po-
sition plate screws [D].
•
Tighten:
Torque - Bearing P osition Plate Screws: 4.9 N·m (0.5 0
kgf·m, 43 in·lb)
•
Be sure the following parts are in place in the right
crankcase half.
Crankshaft [A]
Transmission Shafts and Shift Rod [B] (see Transmis-
sion Installation)
Oil Tube [C]
Oil Screen [D]
O-ring (Apply Grease) [E]
Dowel Pins [F]
•
Apply liquid gasket [A] to mating surface of the left
crankcase half.
Sealant - Kawasaki Bond: 92104-1063 (Liquid Gasket -
Gray)