Service manual

CRANKSHAFT/TRANSMISSION 9-9
Crankcase
Crankcase Disassembly
•
Remove:
Engine (see Engine Removal in the Engine Removal/In-
stallation chapter)
Starter Motor (see Starter Motor Removal in the Electri-
cal System chapter)
Oil Filter
Cylinder Blocks and Pistons (see Cylinder and Piston
Removal in the Engine Top End chapter)
Intermediate Shaft and Chains (see Camshaft Chain Re-
moval in the Engine Top End chapter)
Drive Pulley (see Drive Pulley Removal in the Converter
system chapter)
Driven Pulley (see Driven Pulley Removal in the Con-
verter system chapter)
Engine Right Side Oil Pipe (see Oil Pipe Removal in the
Engine Lubrication System chapter)
Output Drive Bevel Gear (see Output Drive Bevel Gear
removal in the Final Drive chapter)
Output Driven Bevel Gear (see Output Driven Bevel
Gear removal in the Final Drive chapter)
Shift Shaft Cover (see Transmission Removal)
Shift Shaft (see Transmission Removal)
Shift Shaft Spring Bolt (see Transmission Removal)
Bolt [A]
Chain Guide [B]
Right Crankcase Bolt (M6) [C]
Right Crankcase Bolts (M8) [D]
•
Remove:
Shift Shaft Positioning Bolt [A], Washer, S pring, and
Steel Ball
Left Crankcase Bolts (M6) [B]
Left Crankcase Bolts (M8) [C]
•
Wrap the teeth on the sprockets [A] by taping for protect-
ing the bushing in the crankcase.
•
Using the pry points [B], split the crankcase halves.
•
Lift off the left crankcase half.