Service manual

CRANKSHAFT/TRANSMISSION 9-3
Exploded View
Torque
No. Fastener
N·m
kgf·m ft·lb
Remarks
1
Connecting Rod Big End Cap Nuts
34.3 3.5 25
MO
2 Engine Oil Drain Bolt 20 2.0 15
3 Crankcase Bolts (M8) 75 mm (2.95 in.) 20 2.0 15 S
4 Crankcase Bolts (M8) 110 mm (4.33 in.) 20 2.0 15 S
5 Crankcase Bolt (M8) 110 mm (4.33 in.) 20 2.0 15 S, L
6
Crankcase Bolts (M6) 40 mm (1.57 in.)
9.8 1.0 87 in·lb
7
Crankcase Bolts (M6) 65 mm (2.56 in.)
9.8 1.0 87 in·lb
8 Bearing Position Plate Screws 4.9 0.50 43 in·lb L
9 Rear Cylinder Camshaft Chain Guide Bolt 20 2.0 15
10. Do not apply a non-permanent locking agent to this area (2 ∼ 3 mm, 0.08 ∼ 0.12 in.)
11. About 12 mm (0.47 in.)
12. White Mark: Face the mark backwards and align it with the crankcase mark.
13. Face the seal of the bearing to the left side (outward).
14. Left Crankcase
15. Right Crankcase
EO: Apply engine oil.
G: Apply grease.
L: Apply a non-permanent locking agent.
LG: Apply liquid gasket (Kawasaki Bond: 92104-1063).
M: Apply molybdenum disulfide grease.
MO: Apply molybdenum disulfide oil (mixture of th e engine oil and molybdenum disulfide grease in
a weight ratio: 10 : 1).
S: Follow the specific tightening sequence.