Service manual

CONVERTER SYSTEM 6-19
Drive Pulley
•
Hold the fixed sheave [A] with the drive pulley holder [B]
in a vise.
Special Tool - Drive & Driven Pulley Holder: 57001-1473
•
Clean the threads of the fixed sheave and spider.
•
Install:
Movable Sheave
Spider [A] and Shoes [B]
○
Align the arrow [C] on the spider with the arrow [D] on the
movable sheave.
○
Insert the shoes so that the rubber side (black, small di-
ameter) faces inward.
•
Put the drive pulley wrench [A] on the spider [B] and
tighten the bolt [C].
Special Tool - Drive Pulley Wrench: 57001-1474
•
Turn the wrench counterclockwise for tightening.
Torque - Spider (left-hand threads): 275 N·m (28 kgf·m, 203
ft·lb)
•
Remove the drive pulley wrench.
•
Install the spacer.
•
Put the spring [A] in the groove of the spider.
•
Align the arrows [B] on the drive pulley cover and spider.
•
Install:
Dowel Pins [C]
Drive Pulley Cover
•
Tighten:
Torque - Drive Pulley Cover Bolts: 13 N·m (1.3 kgf·m, 115
in·lb)
•
Clean the surface of the sheaves with an oil-less cleaning
fluid.
Drive Pulley I nstallation
•
Clean the following portions with an oil-less cleaning fluid
such as trichloroethylene or acetone.
Fixed Sheave Tapered Portion [A]
Crankshaft Tapered Portion [B]
WARNING
These cleaning fluids are usually highly flammable
and harmful if breathed for prolonged periods. Be
sure to heed the fluid manufacturer’s warnings.