Service manual

ENGINE TOP END 5-29
Cylinder Head
Cylinder Head Removal
•
Drain the coolant (see Coolant Change in the Periodic
Maintenance chapter).
•
Remove:
Throttle Body (see Throttle Body Removal in the Fuel
System (DFI) chapter)
Exhaust Pipe (see Muffler and Exhaust Pipe Removal)
Thermostat (see Thermostat Removal in the Cooling
System chapter)
Camshaft (see Camshaft Removal)
Spark Plug Cap [A]
Water Pipe Bolt [B]
Left Water Pipe [C]
•
Remove:
Cylinder Head Bolt (M6) [A]
Bracket [B] (Front only)
Cylinder Head Bolts (M10) [C] and Washers
Cylinder Head [D] and Gasket
○
For front cylinder head removal, lift up the front of the
engine with a suitable bar to remove the two cylinder head
bolts.
○
For rear cylinder head removal, push the engine right
ward to remove the right side cylinder head bolts.
Cylinder Head Installation
•
Apply oil to the O-rings [A] on the oil pipe, and insert the
pipe.
•
Install:
Camshaft Chain Guides [A]
Dowel Pins [B]
New Cylinder Head Gasket [C]
•
Tighten:
Torque - Front Cylinder Camshaft Chain Guide Bolt: 20
N·m (2.0 kgf·m, 15 ft·lb)