Service manual

5-16 ENGINE TOP END
Rocker Case
•
Apply silicone sealant to the outer surface of the cap [A]
and the cylinder head upper surface [B] as shown.
Sealant - Kawasaki Bond (Liquid Gasket - Gray): 92104
-1063
•
Tighten the rocker case bolts following the tightening se-
quence shown.
Torque - Rocker Case Bolts: 8.8 N·m (0.90 kgf·m, 78 in·lb)
[1,2,3,4]L=55mm(2.2in.) withwashers
Rocker Case Bolts: 9.8 N·m (1.0 kgf·m, 87 in·lb)
[5, 6] L = 130 m m (5.1 in.)
[A]L=30mm(1.2in.)
[B]L=25mm(1.0in.)
○
Lift the front of the engine to install the bolt of the front
right side on the front rocker case.
•
Check the valve clearance and adjust it if necessary.
•
Apply grease to the O-ring [A].
•
Tighten:
Torque - Valve Adjusting Cap Bolts [B]: 8.8 N·m (0.90 kgf·m,
78 in·lb)
Rocker Arm Removal
•
Remove:
Rocker Case (see Rocker Case Removal)
Rocker Shaft Bolts [A]