Service manual

FUEL SYSTEM (DFI) 3-85
Throttle Lever and Cable
•
Install the throttle case so that the projection [A] fit to the
hole [B] of the handlebar.
•
Swing the throttle control lever so that the carburetor throt-
tle valve is fully open. Turn the throttle limiter screw [A]
until it is spaced about 1 mm (0.04 in.) [B] away from the
throttle lever stop [C]. Tighten the locknut [D].
NOTE
○
Refer to the Owner’s Manual for the function of the throt-
tle limiter and adjustment procedure of it.
WARNING
Operation with an improperly assembled throttle
case could result in an unsafe riding condition.
•
Check the throttle lever free play (see Throttle Lever Free
Play Inspection in the Periodic Maintenance chapter).
Throttle Cable Installation
•
Lubricate the throttle cable before installation.
•
Route the cable correctly according to the Cable, Wire,
and Hose Routing in the Appendix chapter.
WARNING
Operation with a n improperly adjusted, incorrectly
routed, or damaged cable could result in an unsafe
riding condition.
•
Check the throttle cable (see Throttle Lever Free Play In-
spection in the Periodic Maintenance chapter).
Throttle Case Inspection
•
With the throttle cable disconnected from the throttle
lever, the lever should move freely and return smoothly
by spring.
If the lever is heavy, disassemble the throttle c ase, clean
and lubricate the throttle case.
•
Examine the lever and case for cracks. Replace the case
assembly if it is cracked.
Throttle Cable Lubricatio n and Inspection
•
Whenever the throttle cable is removed or in accordance
with the Periodic Maintenance Chart in the Periodic Main-
tenance chapter, lubricate the cable .
•
Refer to the General Lubrication in the Periodic Mainte-
nance chapter.