SPECIFICATIONS

Vehicle Systems Testing And Adjusting
Hydraulic System
Relief Valve Pressure Check
Use the Pressure Gauge Kit to check the relief valve
pressure.
Hydraulic oil, under pressure can remain in the
hydraulic system after the engine and pump have
been stopped. Personal injury can be caused if
this pressure is not released before any work is
done on the hydraulic system. To prevent possible
injury, lower the carriage to the ground, turn the
key switch off and move the control levers to
make sure all hydraulic pressure is released
before any fitting, plug, hose or component is
loosened, tightened, removed or adjusted. Always
move the lift truck to a clean and level location
away from the travel of other machines. Be sure that
other personnel are not near the machine when the
engine is running and tests or adjustments are
made.
Pressure Tap Location
(1) Cap (2) Nipple assembly.
With the key switch off, remove cap (1) from nipple
assembly (2) and connect the 28000 kpa (4000 psi)
gauge to the nipple assembly.
Lift Relief Valve Check and Adjustment
1. Turn the key switch on and activate the hydraulics
until the hydraulic oil is at the normal operating
temperature.
2. With the motor at fast rpm under unload condition,
hold the lift control lever in the lift up position and
watch the gauge. The gauge indication is the pres-
sure that opens the relief valve at the end of lift
cylinder stroke.
3. The correct pressure setting is shown in the chart.
4. If an adjustment to the relief valve setting is nec-
essary, loosen locknut (3).
Relief Valve Adjustment
(3) Locknut. (4) Stud
5. Turn stud (4) clockwise to increase or counterclock-
wise to decrease the pressure setting of the relief
valve.
6. Tighten the locknut and check the pressure setting
again for correct adjustment.
Relief Valve Pressure
Main Relief
Tilt, Auxiliary Relief
kPa psi kPa psi
Model Mast +500,-0 +75,-0 L350 L50
B,BC20S-2
STD
FFL 16600 2400 15500 2250
FFTL
B,BC25S-2
STD
FFL 19300 2800 15500 2250
FFTL
B,BC30S-2
STD
FFL 20700 3000 15500 2250
FFTL
WARNING
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IKCS001P
IKCS001P
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