WAECO AirCon Service AIR CONDITIONING WORKSHOP EQUIPMENT 2014 / 2015 LOW EMISSION FAST, ECONOMICAL, ECO-FRIENDLY YEARS A/C service units Refrigerants and oils A/C flushing A/C SERVICE UNITS FOR R 134A AND R 1234YF Recovery/leak detection Air conditioner cleaning Tools and accessories Accessories for R 1234yf
Contact 2 THE NUMBER ONE IN A/C SERVICE WE ARE GLAD TO HELP! LEADERSHIP IN ALL ASPECTS OF TECHNOLOGY Business as usual? Even after 40 years in the A/C and tested automatic ASC service units, which are business our R&D department is not stuck in a compatible with all hybrids produced in Germany. An routine. Working closely with the automotive industry upgrade kit for service work on vehicles made in we recognise A/C service trends earlier than others, Japan and Korean is also available.
Contents 4 8 – 33 A/C service units ASC 1000 ASC 2000 ASC 2500 Low Emission ASC 2000RPA ASC 3000 ASC 5000 / ASC 5000RPA Refrigerants and oils R 134a refrigerant Compressor oils Vacuum pump oils 36 – 41 Oil Checker Recycle Guard Recovery/leak detection Vacuum pumps Charging cylinder for R 134a UV leak detection 42 – 55 Nitrogen leak detection Nitrogen pressure reducer Air conditioner cleaning Refresh-o-mat ultrasonic Evaporator Refresh-o-mat HD 34 – 35 Ester oil SE 55 A/C flushing Universal flush
6 Marketing & sales promotion AirCon Service Center HOW TO BE A SUCCESSFUL A/C PROFESSIONAL 7 ASC A/C SERVICE UNITS NOW WITH SWIVEL AND TILT DISPLAY Polar bear Eddie has got a new face to mark the WAECO anniversary celebrations. But, of course, he has retained his lovely nature. He stands for a unique and complete air conditioning concept that gives your business an edge on efficiency and success.
8 AirCon Service Centre AirCon Service Centre Environment and efficiency Universal entry-level model Classic model for pros Designed for extra safety ASC 2500 Low Emission ASC 1000 ASC 2000 ASC 2000RPA All the benefits of the ASC series Professional, fully automatic unit with High-performance high-end unit with combined quick-start Inexpensive Emission technology for close to 9 High-volume version Newcomers to the range ASC 3000 ASC 5000 / ASC 5000RPA High-performance unit with additio
10 AirCon Service Centre AirCon Service Centre 11 PATENTED FEEDING SYSTEM FOR FRESH OIL AND UV ADDITIVE LOW LIFECYCLE COSTS Plastic containers let moisture in, which may lead to acid of fresh oil and UV additive. No blockage of valves, no You certainly know the tale about those “super-low- for spares and consumables, considerably or ice formation in the A/C system.
12 AirCon Service Centre AirCon Service Centre ASC BENEFITS AT A GLANCE 1 TRULY AUTOMATIC UNITS – OFTEN COPIED, NEVER MATCHED! 7 CUSTOMISED FLUSHING PROCESS AND FLUSH BOTTLE Units with manual control valves involve the risk of erroneously The efficient and safe flushing process was developed in charging the air conditioner from the low pressure side. consultation with the automotive industry. Automatic units are safer, they have no control valves.
14 AirCon Service Centre AirCon Service Centre ASC 2500 Low Emission – ENVIRONMENTALLY SOUND AND PROFITABLE New technology for use with an “old” refrigerant. return it to the refrigerant tank. Moreover, it returns How does the ASC 2500 manage to recover the residual refrigerant to the tank in the vacuum almost 100% of the R 134a refrigerant from phase. The result is a refrigerant loss rate of close to the A/C system? Refrigerant loss mainly occurs in zero percent! This saves refrigerant and money.
16 AirCon Service Centre AirCon Service Centre 17 ASC 1000 – FULLY AUTOMATIC AIRCON SERVICE CENTRE Ŷ Sturdy metal housing Ŷ Personalised charging amount database Ŷ Charging cylinder storage capacity: 10 kg, vacuum pump capacity: 4 cars/h Ŷ Operator guidance via large display and manometer Ŷ Optional adapter 4440600026 enables patented feeding system for fresh oil and UV additive Ŷ NEW: swivel and tilt manometer panel (patented) Ŷ Print-out of important service data, several print-outs possible Ŷ
18 AirCon Service Centre AirCon Service Centre 19 ASC 2000 – FULLY AUTOMATIC A/C SERVICE UNIT Ŷ Charging cylinder storage capacity: 21 kg, vacuum pump capacity: 5 cars/h Ŷ Complies with SAE J 2099 and SAE J 2788 Ŷ Patented feeding system for fresh oil and UV additive incl.
AirCon Service Centre 20 AirCon Service Centre ASC 2000RPA – FULLY AUTOMATIC A/C SERVICE UNIT ASC 2000RPA – WITH FULLY AUTOMATIC REFRIGERANT ANALYSIS The unnoticed presence of contaminated refrigerant in a vehicle A/C system or refrigerant bottle runs the risk of contaminating all the vehicles serviced afterwards.
22 AirCon Service Centre AirCon Service Centre 23 ASC 3000 – FULLY AUTOMATIC A/C SERVICE UNIT Ŷ Charging cylinder storage capacity: 30 kg Ŷ Integrated fluid pump for high-volume refrigerant charging Ŷ 2-stage vacuum pump designed in cooperation with utility vehicle manufacturers, vacuum pump capacity: 132 l/min Ŷ Complies with SAE J 2099 and SAE J 2788 Ŷ Integrated refrigerant charging and recovery amount management Ŷ Integrated charging amount database Ŷ Personalised charging amount database Ŷ Operato
24 AirCon Service Centre AirCon Service Centre 12 THINGS – Time and again we see A/C service units being offered in the marketplace that do not meet YOU OUGHT TO KNOW ABOUT R 1234YF SERVICE UNITS 1 Fully automatic self-test the technical requirements for use with R 1234yf. Here are some things for you to consider, just to be “on the safe side”: 7 External switch-on delay 4 R 1234yf service units are subject to special safety regulations. The refrigerant must not escape into the atmosphere.
26 AirCon Service Centre AirCon Service Centre 27 ASC 5000RPA Low Emission ASC 5000RPA FOR THE NEW REFRIGERANT R 1234YF They may be only a few, but they are there – the first As R 1234yf is very sensitive to contamination with Ŷ Stabiles Metallgehäuse Ŷ Integrierte Füllmengendatenbank Ŷ Füllzylinderspeicher 16 kg, Vakuumpumpenleistung 5 Kfz/h Ŷ Erfüllt SAE J 2099 / 2788 und 2843 Ŷ Patentierter Altölbehälter Ŷ Nahezu 100 % Entleerungsrate Ŷ Optional: Patentiertes Zufuhrsystem für Frischöl und UV
28 AirCon Service Centre AirCon Service Centre 29 ASC 5000 ASC 5000 LOW-COST ENTRY-LEVEL SERVICE UNIT FOR R 1234YF Ŷ Sturdy metal housing Ŷ Personalised charging amount database Ŷ NEW: USB interface effort.
30 AirCon Service Centre – specifications Power supply Suitable for refrigerant Ref. No.
32 AirCon Service Centre – accessories AirCon Service Centre – accessories R 134a Charging and vacuum hoses 33 Spare rolls for printer Service hoses in various colours for all A/C technology applications Special printer paper for ASC-series thermal printers Ŷ Suitable for all standard refrigerants Ŷ Highly flexible material allows use even in hard-to-access areas of automotive A/C systems Ŷ Connection thread as per SAE standard Ref. No. Ref. No.
34 Refrigerants and oils for R 134a Refrigerants and oils for R 134a Starter kit hybrid oil R 134a 35 PAG compressor oil R 134a Starter-Kit hybrid oil The right oil for all currently available A/C compressors Content 120 ml Ŷ PAG oil (R 134a), 0.25 litres › Safe and approved charging of the special POE (polyolester) oil with well proven spindle technology › No accidental confusion of oil types › Safe and clean oil storage › No mixing with other compressor oils Ref. No. Ref. No.
Flushing air conditioners with R 134a 36 Flushing air conditioners with R 134a 37 CLEAN WORKING – SAVE ON REPAIR COSTS – IT PAYS TO FLUSH! FLUSH A/C COMPONENTS INSTEAD OF REPLACING THEM Professional service on automotive A/C systems natu- especially the A defective A/C compressor can have serious con- The universal flush container can also be used with rally also includes flushing the system to clear away compressor, as it will keep the remaining particles sequences.
38 Flushing air conditioners with R 134a Flushing air conditioners with R 134a R 134a Universal flush container 39 A/C flush adapter kit IV, 65 items A/C flush adapter set for removal of harmful substances from the refrigerant circuit To be fitted on A/C service units Integrated into the flushing circuit to speed up the process to the required level Ŷ Ŷ Ŷ Ŷ Ŷ Ŷ Scope of delivery: Pressurised container with 2-way extraction valve, universal mounting bracket for pressurised container, purifier Filter, si
40 Hybrid flush kit Recycle Guard / Oil Checker Recycle Guard R 134a Separates and removes sealants from A/C systems During refrigerant recovery the Recycle Guard is connected between the A/C service unit and the air conditioning system. The unit reliably separates sealants before they can enter and cause damage to the service unit. The integrated filter insert can be used several times.
42 Recovery and evacuation Recovery and evacuation WAECO AIRCON SERVICE – Refrigerant recovery unit EVACUATION OF AUTOMOTIVE AIR CONDITIONERS Automatic recovery of refrigerants (R 12, R 22, R 134a, R 404a, R 413a (Isceon 49), R 410a) Evacuation of automotive A/C systems has to be Today‘s automotive A/C systems only have a done with vacuum pumps designed for the maximum volume of 3 litres of air. purpose.
44 Leak detection Leak detection 45 TRACER OR FORMING GAS LEAK DETECTION: Ŷ Forming gas consists of 95% nitrogen and 5% hydrogen. The operating principle is similar to that of electronic SIX METHODS TO TRACE LEAKS leak detection. The difference is that the operator has to fill the system with test gas when the refrigerant has been removed. Ŷ The drawback of this method is the length of time required (after 15 minutes the hydrogen has almost completely diffused and must be replaced).
46 UV Leak detection UV Leak detection LEAKAGE CONTROL – The utopia of a maintenance-free A/C system R 134a UV leak detection kit AN ABSOLUTE MUST 47 For leak detection on automotive air conditioners with R 134a in combination with PAG oil far less refrigerant than former system generations. Approved by automotive manufacturers has been abandoned long ago.
48 UV leak detection UV Leak detection 49 PROTECT YOUR A/C SERVICE UNIT – LED blue light UV leak detection lamp LED blue light UV leak detection lamp AND YOUR CUSTOMERS’ A/C SYSTEMS! Ŷ Ŷ Ŷ Ŷ Ŷ UV leak detection additives are well proven worldwide, Special TRACER® leak detection additives have already because they are fast and easy to use providing high been approved for use with new refrigerants, such as leak detection accuracy at competitive costs. Caution is CO2 and R 1234yf.
50 UV leak detection for R 134a UV leak detection for R 134a TRACER® sticks R 134a 51 TRACER® GLO-AWAY For refrigerating and air conditioning systems Dye cleaner/remover Ŷ When recharging with refrigerant after a normal repair, the contents of the TRACER® stick is simply added to the refrigerant Ŷ Each stick contains exactly the right quantity for the refrigerant volume of an automotive A/C system Ŷ For leak clean-up after repairs Ŷ Removes traces of additive in the engine compartment/at the servi
52 Nitrogen leak detection Nitrogen leak detection Nitrogen pressure gauge and leak detector R 134a R 134a Electronic R 134a leak detector // R 134a reference leak For inspections on A/C evaporators and complete A/C systems in installed condition Senses refrigerant concentrations in the ambient air Ŷ Responds to R 134a refrigerant only, therefore no interference by other gases (plastic emissions) or air movement Ŷ Measuring head on flexible neck to reach hard-to-access places Ŷ Sensitivity: up to 5 g/
54 Leak detection for hybrid vehicles 55 TRACER® hybrid application R 134a UV additive injection kit for hybrid vehicles SERVICE ON HYBRID VEHICLES – Ŷ Insulation resistance of the compressor oil won’t drop Ŷ Light-proof storage of the POE special oils in aluminium laminated bags TIP hop s 100 % CLEAN AND SAFE rk Wo Ref. No. No problem with German makes! The market offers many A/C service units with a hybrid option, but by far not all of them are doing a really clean job.
56 Air conditioner cleaning Air conditioner cleaning AIR CONDITIONER CLEANING 57 Refresh-o-mat HD ultrasonic atomiser FRESH AND HEALTHY AIR IN THE CAR For professional use in workshops: Ultrasonic technology eliminates bacteria and smells Ŷ Robust stainless steel housing Ŷ Integrated power transformer Ŷ Atomises up to 400 ml of cleaner fluid (also suitable for large vehicles such as buses) Specifications Power supply: Atomiser capacity: Dimensions (WxHxD): 230 volts AC/50 Hz approx.
58 Interior clean-up Interior clean-up PROFESSIONAL INTERIOR CLEAN-UP 59 Refresh-o-mat HD ultrasonic atomiser ELIMINATES BACTERIA AND SMELLS For professional use in workshops: Ultrasonic technology eliminates bacteria and smells Ŷ Robust stainless steel housing Ŷ Integrated power transformer Ŷ Atomises up to 400 ml of cleaner fluid (also suitable for large vehicles such as buses) Specifications Power supply: Atomiser capacity: Dimensions (WxHxD): 230 volts AC/50 Hz approx.
60 Measuring instruments Tools and accessories 61 INDISPENSABLE TOOLS: LCD digital thermometer For the exact measurement of air temperatures THE SPECIALISTS FOR PERFECT WORKMANSHIP Ŷ Extra-large, easy-to-read digital display Ŷ Long probe (213 mm), excellent measuring accuracy Specifications Measurement range Calibration Accuracy Ambient temperature –50°C to +150°C ±0.1°C ± 1°C in a range from –30°C to +150°C –10°C to +50°C (plastic cabinet) Ref. No.
62 Tools Tools Service quick coupler, high pressure, for hard-to-access service ports R 134a 63 Threading tool set for metric threads, 9 items Specially designed for fast connection to air conditioners on BMW E60 (BMW 5-Series)/Ford/Volvo vehicles Thread repair tools for metric threads Ŷ Suitable for cutting female and male thread of the following sizes: M14x1.5 female and male thread, M16x1.5 female and male thread, M18x1.5 female and male thread, M20x1.5 female and male thread, M22x1.
64 Tools Tools Octagon sockets for fitting service valves / O-ring pick tool Manuli case set Thin-walled sockets for exchanging 8-sided service ports (R 134a) 8885300092 Manuli case set Ŷ Tool set for working with Manuli fittings Ŷ The hose cutter is necessary in order not to damage the inner plastic core during cutting Ŷ Using the special fitting tool, fittings can be sealed quickly and reliably – and released, if required Special tool for picking O-lock gaskets on refrigerated vehicles or standard O-r
66 Hoses and adapters for R 134a Hoses and adapters for R 134a and R 1234yf Charging hoses and vacuum hoses R 134a Ref. No. 8881500087 Service hoses in various colours for all applications in A/C fitting and service › Suitable for all commonly available refrigerants › Highly flexible material allows use even in hard-to-access areas of automotive › Length ø 10 mm ø 10 mm Ref. No. 1/4" SAE** 1/4" SAE** ø 14.5 mm ø 14.5 mm Length 3/8" SAE* 3/8" SAE* Length 12.
68 Workshop kits Workshop kits Set of chip filters, 60 items 69 Orifice Tubes, 41 items Filter catches contaminants coming from the system to protect the compressor Set of orifice tubes for automotive A/C systems with accumulator Ŷ Keeps the compressor free from chips, recommended e.g.
70 Original replacement A/C parts Workshop kits O-rings for R 134a refrigerant on retrofit A/C systems, 200 items This workshop kit contains all the O-rings needed for servicing work on retrofitted A/C systems 71 ONLINE CATALOGUE ON THE INTERNET – WWW.WAECOPARTS.
72 Tools for R 1234yf Tools and consumables for R 1234yf Multi-gas leak detector 73 Extension kit for nitrogen pressure gauge and leak detector for R 1234yf Microprocessor controlled sensor electronics with multi-channel signal recognition NEW NEW Ŷ Consistent sensitivity throughout the sensor’s lifetime Ŷ Can also be set for heavily contaminated environments (e.g.
74 Übersicht Verbrauchsmaterial Click Lock service quality seal Übersicht Verbrauchsmaterial TRACER® bottle Ester compressor oil SE 55 75 AirCon Refresh air conditioner cleaner For use with Refresh-o-mat, 1 litre Ref. No. Ref. No. Ref. No. 8887300008 8887200028 (Content 500 ml) Service stickers Ref. No.
76 Package solutions for A/C service and repair Subject index R 134a ASC 1000 A Basic entry-level package for A/C service use Ref. No.
Fax order form +49 (0) 2572 879-414 Simply copy the form – fill it in – and fax it back to us. Address/sender details Dometic WAECO International GmbH Hollefeldstraße 63 D-48282 Emsdetten Fancy more …? New products. New catalogues. “More Driving Pleasure” “On the Road again” Safety and comfort accessories for cars and vans. From parking aids to reversing video systems and battery care products. Plus a wide choice of portable coolers for work and leisure time.
A/C WORKSHOP EQUIPMENT FROM THE NUMBER 1 IN A/C SERVICE GERMANY Dometic WAECO International GmbH Hollefeldstraße 63 D-48282 Emsdetten Tel +49 (0) 2572 879-0 Fax +49 (0) 2572 879-300 Mail info@dometic-waeco.de Net www.dometic-waeco.de AUSTRIA Dometic Austria GmbH Neudorferstrasse 108 A-2353 Guntramsdorf Tel +43 2236 908070 Fax +43 2236 90807060 Mail info@waeco.at BENELUX Dometic Benelux B.V. Ecustraat 3 NL-4879 NP Etten-Leur Tel +31 76 5029000 Fax +31 76 5029019 Mail info@dometic.
