RECORD THIS UNIT INFORMATION FOR FUTURE REFERENCE: Model Number Serial Number Date Purchased 520 Series DUO-THERM HP 530 Series DUO-THERM HP heat pump 579 Series Brisk Air 590 Series Brisk Air 591 Series Heat Pump 595 Series Quick Cool 600 Series Penguin 630 Series Penguin USA SERVICE OFFICE Dometic Corporation 2320 Industrial Parkway Elkhart, IN 46516 574-294-2511 Roof Top Air Conditioners & Heat Pumps Used With Part No. 3109226.005 & 3109407.
CCC Ducted Installation Instructions 1. GENERAL INFORMATION Safety Instructions A. Product features or specifications as described or illustrated are subject to change without notice. B. This air conditioner is designed for: 1. Installation on a recreational vehicle at the time the vehicle is manufactured. 2. Mounting on the roof of a recreational vehicle. 3. Connection to an air distribution system located in the ceiling/roof cavity of the recreational vehicle. 4.
13,500 13,500 13,500 13,500 13,500 13,500 13,500 13,500 13,500 13,500 13,500 13,500 13,500 13,500 13,500 13,500 15,000 15,000 15,000 15,000 15,000 15,000 57915.331 57915.336 57915.421 57915.422 57915.521 57915.522 57915.531 57915.536 57915.541 57915.546 57915.621 57915.622 57915.626 57915.631 57915.731 57915.741 59016.521 59016.526 59016.531 59016.621 59136.321 59136.331 *** * ** 11,000 11,000 11,000 13,500 13,500 57912.621 57912.
15,000 15,000 15,000 15,000 15,000 15,000 15,000 15,000 15,000 15,000 15,000 15,000 15,000 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 11,000 11,000 13,500 13,500 13,500 59136.631 59516.303 59516.331 59516.336 59516.501 59516.506 59516.531 59516.536 59516.601 59516.603 59516.606 59516.631 59516.731 59528.601 59529.531 59529.601 59529.631 59530.531 59530.532 59530.536 59530.601 59530.631 59530.632 600312.321 600312.421 600315.321 600315.
13,500 15,000 15,000 13,500 13,500 15,000 15,000 520315.506 520316.501 520316.506 530515.501 530515.506 530516.501 530516.506 *** * ** 13,500 115 VAC, 13.500 60 HZ., 1PH. N/A 9,000 13,500 630035.321 630035.421 520300.501 520310.501 520315.501 79.0 79.0 62.0 79.0 79.0 62.0 62.0 60.0 50.0 49.0 49.0 62.0 2.8 2.8 3.0 2.8 2.8 3.0 3.0 3.1 3.1 3.0 3.0 3.0 COMPRESSOR FAN MOTOR LOCKED RATED LOAD ROTOR AMPS AMPS 7.6 7.6 8.5 7.6 7.6 8.5 8.5 8.8 8.8 8.5 8.5 8.
CCC Ducted Installation Instructions 2. PRECAUTIONS A. For One Unit Installation: The air conditioner/heat pump should be mounted slightly forward of center (front to back) and centered from side to side. B. For Two Unit Installations: Install one air conditioner/heat pump one-third and one air conditioner/heat pump two-thirds from front of RV and centered from side to side.
CCC Ducted Installation Instructions 4. AIR DISTRIBUTION SYSTEM SIZING & DESIGN The Installer of this air conditioner/heat pump system must design the air distribution system for their particular application. Several requirements for this system MUST be met for the air conditioner/heat pump to operate properly. These requirements are as follows: A. The duct material must meet or exceed any agency or RVIA Standard that may be in existence at the time the RV is produced. B.
CCC Ducted Installation Instructions 5. AIR DISTRIBUTION SYSTEM INSTALLATION A. Dometic Corporation recommends the basic configuration shown on page 8 for installing this air conditioner/heat pump system. We have found through testing that this configuration works best in most applications of this air conditioner/heat pump system. It is the responsibility of the Installer of this system to review each RV floor plan and determine the following: 1. Duct size 2. Duct layout 3 Register size 4.
CCC Ducted Installation Instructions C. AIR DISTRIBUTION DUCT INSTALLATION 1. Install the Air Distribution Ducts in the RV Roof Cavity. The Distribution System must meet: a. RV’s requirements b. System requirements listed in Section 4 on page 6 of this Manual. Terminate the start of the Duct at the back edge of the 14-1/4" x 14-1/4" (±1/8") opening previously cut. See FIG. 2, 3, & 4. FIG. 2 FIG. 3 Duct Size And Requirements For 3105007.XXX And 3105935.
CCC Ducted Installation Instructions 6. COMFORT CONTROL CENTER , REMOTE SENSOR & CABLE INSTALLATION TM Black Red Green Yellow FIG. 5 Pin 1 Black Red Green Yellow A. LOCATION FOR COMFORT CONTROL CENTERTM AND REMOTE TEMPERATURE SENSOR 1. The proper location of the Comfort Control CenterTM (CCC) is very important to ensure that it will provide a comfortable RV temperature. Observe the following general rules when selecting a location for the CCC or remote sensor. a.
CCC Ducted Installation Instructions FIG. 6 7. PLACING THE AIR CONDITIONER ON THE ROOF A. Remove the air conditioner from the carton and discard carton. The unit mounting bolts and literature are in a separate plastic bag. Be sure to place this information in the RV. B. Place the air conditioner on the roof. FIG. 7 Please Recycle All Cardboard This unit weighs approximately 100 pounds. To prevent back injury, use a mechanical hoist to place air conditioner on roof. C.
CCC Ducted Installation Instructions 8. INSTALLATION OF COLD CONTROL A. 520, 530, 579, 590, 591 AND 595 SERIES 1. Insert the Freeze Control Sensor approximately 1" into the fins of the evaporator coil as shown in FIG. 9. Bend fins over sensor to secure in place. 2. Plug the freeze control sensor cord into the mating connector on the Electronic Control Kit. These connectors are polarized and will easily snap together. DO NOT FORCE. FIG. 9 FIG.
CCC Ducted Installation Instructions 2. Route the previously run AC power supply line through the Romex Connector and into electronic control junction box. 3. Connect the white to white; black to black; and green to green or bare copper wire using appropriate sized twist wire connectors. Tape the twist wire connectors to the supply wiring to assure they do not vibrate off. 4. Tighten screws on Romex connector being careful not to pinch and cut into the insulation on power supply leads. 5.
CCC Ducted Installation Instructions 9. INSTALLATION OF AIR CONDITIONER Installing unit with 3308120.XXX Genesis Air Filtration System. A. INSTALLATION OF FOAM DIVIDER 1. Check gasket alignment of the air conditioner over the roof opening and adjust if necessary. Unit may be moved from below by slightly lifting and sliding. See FIG. 14A. 2. Locate the foam divider and insert it corner to corner in the 14-1/4" x 14-1/4" (±1/8") opening with the adhesive tape up (Do not remove paper to expose adhesive).
CCC Ducted Installation Instructions Installing unit with 3308120.XXX Genesis Air Filtration System, continued from page 13, column B. 2. Install electronic control box on ceiling template with blunt self tapping screws. See FIG. 16B for 579, 590, 591, 595, series and Fig. 17B for 520, 530, and 600 series. Installing unit with 3105007.XXX or 3105935.XXX Return Air Cover, continued from page 13, column A. 6.
CCC Ducted Installation Instructions Installing unit with 3105007.XXX or 3105935.XXX Return Air Cover, continued from page 14, column A. 3. Place divider plate up to bottom of air conditioner base pan firmly. The foam tape on the divider plate must seal to bottom of base pan. See FIG. 17A. Installing unit with 3308120.XXX Genesis Air Filtration System, continued from page 14, column B. 4. Use Aluminum foil tape (not supplied) to seal the ends of the foam divider to the sides of the opening.
CCC Ducted Installation Instructions Installing unit with 3308120.XXX Genesis Air Filtration System, continued on page 16, column B. Installing unit with 3308120.XXX Genesis Air Filtration System, continued from page 15, column B. Installing unit with 3105007.XXX or 3105935.XXX Return Air Cover, continued from page 15, column A. 7. Position the electronic control box on the tabs of the ceiling template. Secure the control box to the template with 2 blunt self tapping screws. See FIG. 19A. C.
CCC Ducted Installation Instructions 10. SYSTEM CONFIGURATION, RESET & CHECKOUT A. ELECTRONIC CONTROL CONFIGURATION Depending on the equipment options installed by the recreational vehicle manufacturer, the appropriate dip switches will need to be switched to the "ON" position. See Fig. 20 & 21. Placing the switch in the "ON" position selects that option. Note: Dip switches are in the "OFF" position when shipped from the factory.
CCC Ducted Installation Instructions ELECTRONIC FIELD WIRING DIAGRAM UNIT FIELD WIRING DIAGRAM (A/C) HEAT PUMP FIELD WIRING Penguin Brisk Air 19