SECTION TABLE OF CONTENTS PAGE 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1 2 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2 3 UNDERSTANDING THE FEATURES OF YOUR VEHICLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 3 4 UNDERSTANDING YOUR INSTRUMENT PANEL . . . . . . . . . . .
INTRODUCTION CONTENTS 3 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3 Environmental Concerns and Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3 How to Use this Manual . . . . . . . . . . . . . . . . . . . . . . 5 3 Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . 5 3 Drinking Alcohol or taking Drugs while driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRODUCTION INTRODUCTION This manual provides information needed to operate and understand the vehicle and its components. Additional detailed information is contained in the Owner’s Warranty Information Book and the Sprinter Service Booklet. WARNING! Be sure to read the Operating Instructions. Otherwise you may not be aware of certain risks and could injur yourself or others. Sprinter vehicles are equipped with a variety of components.
INTRODUCTION 5 HOW TO USE THIS MANUAL Consult the table of contents to determine which section contains the information you desire. VEHICLE IDENTIFICATION NUMBER, SAMPLE AND LOCATION The detailed index, at the rear of this manual, contains a complete listing of all subjects. WARNINGS AND CAUTIONS This manual contains WARNINGS against operating procedures which could result in an accident or bodily injury. It also contains CAUTIONS against procedures which could result in damage to your vehicle.
INTRODUCTION VEHICLE SAFETY CERTIFICATION LABEL, SAMPLE AND LOCATION Location: below the driver’s seat on an outward facing position of the mounting pillar. Vehicle identification number (location: on the chassis, right hand). 1. Incomplete vehicle certification label for chassis/cab. 2.
INTRODUCTION 7 Sample Incomplete Vehicle Certification Label (Label 1) VEHICLE/ENGINE EMISSION LABEL, SAMPLE AND LOCATION Location: on valve cover of the engine Sample: Important Engine Information This is a LOW EMISSION VEHICLE engine and meets all applicable requirements of US EPA CFFV as “ILEV” per 40 CFR 88 and CARB as “ULEV” per CCR 1956.
INTRODUCTION ENVIRONMENTAL CONCERNS AND RECOMMENDATIONS In this manual, whenever you see instructions to discard materials, you should first attempt to reclaim and recycle them. To preserve our environment, follow appropriate environmental rules and regulations when disposing of materials. DRINKING ALCOHOL OR TAKING DRUGS WHILE DRIVING WARNING! Drinking or taking drugs and driving can be a very dangerous combination.
INTRODUCTION 9 INFORMATION REGARDING ELECTRONIC RECORDING DEVICES (Including notice pursuant to California Code § 9951) Please note that your vehicle is equipped with devices that can record vehicle systems data. This information helps, for example, to diagnose vehicle systems after a collision and to continuously improve vehicle safety.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 2 CONTENTS 3 3 3 Ignition Lock/Starter Switch . . . . . . . . . . . . . . . . . 13 U Immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Central Locking (Optional) . . . . . . . . . . . . . . . . . . U Unlocking: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U Locking: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U Central Locking Switch 17 U Locking Status Display . . . . . . . . . . . . . . . . .
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 3 Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U Seat Belt Warning Lamp and Airbag Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U Fastening and Removing . . . . . . . . . . . . . . . . . . U Belt Height Adjustment . . . . . . . . . . . . . . . . . . . . 41 44 45 46 3 Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 3 Engine Break-In Specifications . . . . .
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 13 IGNITION LOCK/STARTER SWITCH To engage the steering wheel lock: After removing the key, turn the steering wheel until the steering wheel lock engages. To release the steering wheel lock: Turn the steering wheel slightly while turning the key to position 1. NOTE: If the driver’s or passenger’s door is opened with the key in position 0 or 1 in the ignition lock, a warning buzzer sounds.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Immobilizer The immobilizer is automatically activated when the key is removed from the ignition lock. The engine cannot be started. As soon as the correct key is inserted into the ignition lock, the immobilizer is deactivated. For notes on the remote keyless entry, refer to "Remote Keyless Entry".
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 15 CENTRAL LOCKING (OPTIONAL) WARNING! For personal security and safety in the event of an accident, lock the vehicle doors when you drive as well as when you park and leave the vehicle. To unlock (1) To lock (2) CAUTION! An unlocked vehicle is an invitation to thieves. Always remove the key from the ignition and lock all doors when leaving the vehicle unattended.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE When leaving the vehicle always remove the key from the ignition lock, and lock your vehicle. Unlocking: If a door lock or interior handle on the driver or front seat passenger door is unlocked, only the driver or front seat passenger door will be unlocked. Do not leave children unsupervised in the vehicle, even if they are secured by a child restraint system.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 17 After the engine is started (about 1 second), all doors with the exception of the driver-side door are locked automatically. CAUTION! In case of an accident, rescue from the outside may be more difficult if the vehicle is locked. To unlock the vehicle after the engine is started, refer to "Central Locking Switch". Central Locking Switch The central locking switch is located on the center section of the dashboard.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE WARNING! When leaving the vehicle always remove the key from the ignition lock, and lock your vehicle. Do not leave children unsupervised in the vehicle, even if they are secured by a child restraint system. The children could • injure themselves on parts of the vehicle Locking Status Display Left-hand indicator lamp is illuminated: The driver’s door is locked.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 19 Locking and Unlocking To lock entire vehicle: Press top of central locking switch. The left and the right indicator lamp in the switch illuminate. If one of the two indicator lamps blinks, at least one door is not closed properly. To unlock entire vehicle: Press top of central locking switch again. To lock the front-seat passenger door and the rear-seat passenger area/cargo area: Press bottom of central locking switch.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE flashes four times. Automatic locking when the engine is started is switched on (standard setting). including interference that may cause undesired operation. NOTE: A door which is closed after the engine has been started will not be locked automatically. NOTE: Any unauthorized modification to this device could void the user’s authority to operate the equipment.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 21 The remote keyless entry transmitter transmits in all directions. It does not have to be pointed at the vehicle. Do not expose the remote keyless entry transmitter to high levels of electromagnetic radiation in order to avoid the risk of malfunctions. 2 The remote keyless entry transmitter has an average range of about 32 ft (about 10 m).
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Press the Πbutton a second time. The passenger door and cargo doors are unlocked and the turn signal lamps, as well as the remote keyless entry transmitter indicator lamp, blink once again. The button must be pressed a second time within about 2.5 seconds, otherwise the second request to open can not be performed.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 23 Replacing Batteries Rated voltage: 6 V DC (2x 3V) Rated current:10 mA 1. Release the mechanical key by pressing the release button. 2. Remove the battery cover. SECURITY SYSTEM WITH TOWING AND PASSENGER COMPARTMENT PROTECTION (OPTIONAL) The security system is ready for operation, if the vehicle is locked with the remote keyless entry transmitter. If a door is open, the security system is not switched on during the locking process.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE The alarm is triggered if the security system has been activated and • A door is opened, • a door is unlocked from inside, • the engine cover is opened, • the key is used to unlock the vehicle at any door, • the key is turned to position 2 in the ignition lock. Audible Alarm The horn sounds for about 25 seconds. Visual Alarm The turn signal lamps flash for about 4 minutes.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 25 1. Place the key in position 0 or 1 in the ignition lock. 2. Press the switch up (1) to switch off the towing protection. The indicator lamp (2) is briefly illuminated. If passenger compartment protection will be switched off as well, wait until the indicator lamp (2) goes out, and 3. Press switch (3) downward. The indicator lamp (2) flashes about 10 times. To activate the setting (towing protection/passenger compartment protection switched off): 4.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 3. Press switch up (1). The indicator lamp (2) is briefly illuminated. To activate the setting (passenger compartment/ towing protection switched off): Alarm Pushbutton (Vehicles with Security Systems only) See Section 4, Understanding Your Instrument Panel, for switch locations. 4. Lock the vehicle using the remote keyless entry transmitter. Trigger the alarm manually/lock the vehicle.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 27 The vehicle will be centrally locked if all doors are closed. Switching Off the Alarm and Unlocking the Vehicle Press the alarm pushbutton up one more time. The vehicle will be centrally unlocked if it was not centrally locked before the alarm was manually triggered. OPENING/CLOSING DOORS Front Doors WARNING! Do not leave children unsupervised in the vehicle, even if they are secured by a child restraint system.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE WARNING! Only drive with the doors properly closed. You could lose the load, for example, and endanger vehicle occupants or other road users if the doors are open. Only open the doors when road and traffic conditions permit. Do not leave children alone in the vehicle. They could open a locked door from the inside despite the road and traffic conditions, thereby endangering themselves and others.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 29 From the Inside CAUTION! In case of an accident, rescue from the outside may be more difficult if the vehicle is locked. To unlock the vehicle after the engine is started, refer to "Central Locking Switch". NOTE: The driver’s and passenger’s doors cannot be locked when they are open (lockout protection). In vehicles without central locking only the respective door will be locked or unlocked. To unlock (1) To lock (2) To unlock and open Pull handle.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE From the Outside Sliding Door WARNING! Only drive with the doors properly closed. You could lose the load, for example, and endanger vehicle occupants or other road users if the doors are open. To prevent possible personal injury, always keep hands and fingers away from the door opening when closing a door. Be especially careful when small children are around. Only open the doors when road and traffic conditions permit.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 31 From the Inside without Lock Button From the Inside with Lock Button 2 To unlock (1) Lock button (1) To lock (2) Handle (2) To unlock and open: To unlock and open: Pull handle. Pull lock button (1) (the door is unlocked, all other doors remain locked). To lock: Press the handle in. The door is locked when the white patch in the handle can be seen. If an open door is detected, refer to "Central Locking". Pull handle (2).
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Press lock button (1) (all doors are locked) In vehicles without central locking only the respective door will be locked or unlocked. If the central locking automatically unlocks again after having been locked, at least one door is closed incorrectly. Please note anti-theft alarm system: The anti-theft alarm will be triggered when the doors are manually unlocked. Cancel alarm by pressing button Œ.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 33 Rear Cargo Doors From the Outside WARNING! 2 Only drive with the doors properly closed. You could lose the load, for example, and endanger vehicle occupants or other road users if the doors are open. To prevent possible personal injury, always keep hands and fingers away from the door opening when closing a door. Be especially careful when small children are around. Only open the doors when road and traffic conditions permit.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE From the Inside without Lock Button From the Inside with Lock Button To unlock and open: Pull handle. Lock button (1) To lock: Press the handle in. The door is locked when the white patch in the handle can be seen. If an open door is detected, refer to "Central Locking". To unlock and open: Pull lock button (1) (the door is unlocked, all other doors remain locked). Handle (2) Pull handle (2). To lock: Press lock button (1) (all doors are locked).
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 35 If the central locking automatically unlocks again after having been locked, at least one door is closed incorrectly. Opening Left-Hand Door 2 If it then locks again within about 5 seconds, then all closed doors are locked. The central locking displays vehicle locking with one or more open doors by means of a special function sequence (locking, unlocking, locking). Once closing has been completed, an open door will not automatically be locked.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE To lock manually: Opening Angle 270° Move the handle down until it is in the vertical position. Automatic locking: If the left-hand door is closed, it will be automatically locked as soon as the right-hand door has been closed. NOTE: If an open tailgate is locked before being closed, then only the tailgate will be locked. Please note anti-theft alarm system: The anti-theft alarm system will be triggered when the doors are manually unlocked.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 37 To close: Passenger/Cargo Area Door WARNING! Always drive with the doors properly closed, because if the vehicle is operated with the doors open, serious personal injury may result. To prevent possible personal injury, always keep hands and fingers away from the door opening when closing a door. Be especially careful when small children are around. NOTE: The maximum cargo area door height is 5 feet 7 inches (176 cm).
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE To Unlock the Door from the Passenger Area To Unlock the Door from the Cargo Area (Optional) To unlock, turn key to left (1) To unlock, press latch in direction (1) To open door (2) To open door (2) To close door and lock (3) To close door and lock (3)
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 39 OCCUPANT RESTRAINTS Seat belts, belt tensioners, airbag and child restraint systems are independent restraint systems whose functions complement each other. All states and provinces require use of child restraints that comply with U.S. Federal Motor Vehicle Safety Standard 213 and Canadian Motor Vehicle Safety Standard 213. All child restraint systems are designed to be secured in vehicle seats by lap belts or the lap belt portion of a lap-shoulder belt.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE WARNING! WARNING! Airbag and belt tensioners are designed to function on a one-time-only basis. An airbag or belt tensioner that was activated must be replaced. When discarding of the airbag unit or emergency tensioning retractor, you must follow our safety instructions. These instructions are available at your Sprinter Dealer. An airbag system component integrated in the steering wheel gets hot after the airbag has inflated. Do not touch.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 41 WARNING! Children should never ride sitting on the lap of another occupant. In an accident they will be completely without protection and could even be injured by the person they are sitting on. For the safety of all occupants read the child restraint system manufacturer’s instructions carefully when fitting any child restraint system.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE WARNING! Wear your seat belt snugly. A belt that is worn under your arm is very dangerous. Your body could strike the inside surfaces of the vehicle in a collision, increasing head and neck injury. A belt worn under the arm can cause internal injuries. Ribs aren’t as strong as shoulder bones. Wear the belt over your shoulder so that your strongest bones will take the force in collision.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 43 WARNING! WARNING! Never ride in a moving vehicle with the backrest reclined. Sitting in an excessively reclined position can be dangerous. You could slide under the seat belt in a collision. If you slide under it, the belt would apply force at the abdomen or neck. This could result in severe personal injuries and death. In the same crash, the possibility for injury or death is lessened with your seat belt buckled.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Seat Belt Warning Lamp and Airbag Malfunction When the key is in position 2 in the ignition lock, the warning lamp < lights up for about 6 seconds; this takes place whether or not the driver’s seat belt is fastened. If the driver’s safety belt remains unfastened after 153 seconds, the warning lamp < stops flashing and the warning signal stops sounding. The warning lamp < lights up for as long as the driver’s safety belt is not fastened.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 45 Fastening and Removing Fastening Seat Belts 1. Pull the seat belt over the body. The seat belt must not be twisted or you could be injured. 2. Press the tongue into the buckle and make sure that it is heard to engage. 3. The seat belt must be tight across the body. Check this immediately after fastening the seat belt, and at regular intervals during the trip. If necessary, tension the lap belt by pulling the shoulder strap up in front of the body.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Removing Seat Belts 1. Press the release button in the belt buckle. 2. Guide the seat belt back to its rest position. Belt Height Adjustment WARNING! A frayed or torn belt could rip apart in a collision and leave you with no protection. Inspect the belt system periodically, checking for cuts, frays, or loose parts. Damaged parts must be replaced immediately. Do not disassemble or modify the system.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 47 DRIVER’S AIRBAG WARNING! To reduce the risk of injury when the front airbag inflates, it is very important for the driver to always be in a properly seated position and to wear the seat belt. Since the airbag inflates with considerable speed and force, a proper seating position with hands on the steering wheel will help to keep you in a safe distance from the airbag. Keep hands on the outside of the steering wheel rim.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE FRONT SEAT PASSENGER AIRBAG (NOT IN CONJUNCTION WITH FOLDING SEAT IN PARTITION WALL) WARNING! To reduce the risk of injury when the front airbag inflates, it is very important for the driver to always be in a properly seated position and to wear the seat belt. Since the airbag inflates with considerable speed and force, a proper seating position with hands on the steering wheel will help to keep you in a safe distance from the airbag.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 49 AIRBAG AND BELT TENSIONERS The vehicle is equipped with an airbag for the driver and the front seat passenger as well as belt tensioners for the driver and the front passenger. The system is known as a Supplemental Restraint System (SRS). It has been designed to work together with the seat belt and to supplement. WARNING! Do not put anything on or around the front airbag covers or attempt to manually open them.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Safety Precautions for the Airbag WARNING! Airbags can seriously injure or kill you, especially if you are close to the airbag when it deploys. WARNING! Do not lean forward when the vehicle is in motion. Do not lean on the doors from inside the vehicle. Always wear your seat belt. Airbags do not replace seat belts but instead supplement the protection offered by seat belts.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 51 WARNING! WARNING! Do not attempt to manually open the front airbag covers. You may damage the airbags and you could be injured because the airbags may not function as designed. These protective covers for the airbag cushions are designed to open only when the airbags are inflating.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE PEDALS The freedom of movement of the pedals must not be impaired in any way, such as by floormats. WARNING! Do not lay any objects in the driver’s footwell. Be careful that floor mats or carpets in the driver’s footwell have sufficient clearance for the pedals. During sudden driving or braking maneuvers the objects could get caught between the pedals. You could then no longer brake or accelerate.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 53 Engine Oil Consumption When the engine has passed the break-in period, oil consumption may reach 0.5 % of the fuel consumption recorded in actual operating circumstances. In isolated cases and in arduous operating conditions, oil consumption may increase to 1 % of the fuel consumption recorded in actual operating circumstances. Engine oil consumption depends on the driving style adopted and the operating conditions.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE INHALATION OF EXHAUST GAS TIE DOWN RINGS (OPTIONAL) WARNING! When driving or parking the vehicle, make sure that its exhause system does not come into contact with flamable material (such as dry leaves) as these materials my otherwise catch fire. Inhalation of exhaust gas is hazardous to your health. All exhaust gas contains carbon monoxide and inhaling it can cause unconsciousness and lead to death.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 55 WARNING! If you tension the tensioning belts between the sidewalls, the maximum permissible load for the lashing rings could be exceeded if the brakes are applied suddenly or in the event of an accident. The load would no longer be secured, which could result in serious injuries caused by the load slipping. For this reason, do not tension a tensioning belt between the side walls. Observe the loading guidelines.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE CONTENTS 3 3 3 Mirror Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 59 U Interior Mirror (Optional) . . . . . . . . . . . . . . . . . . 59 U Electrically Adjustable Exterior Mirror (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Seat Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . U Driver’s and Front Passenger’s Seat . . . . . . . . . U Lumbar Support . . . . . . . . . . . . . . . . . . . . . . .
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 3 Speed Control (Optional) . . . . . . . . . . . . . . . . . . . . 77 3 Sunroof (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . U Manual Sun Roof (Optional) . . . . . . . . . . . . . . . U Electric Sun Roof (Optional) . . . . . . . . . . . . . . . . U Mechanical Sun Roof Operation . . . . . . . . . . . . 79 80 80 81 3 Ashtray/Cigar Lighter. . . . . . . . . . . . . . . . . . . . . . . 82 3 Electrical Outlet. . . . . . . . . . . . . . .
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 59 MIRROR ADJUSTMENT Interior Mirror (Optional) Electrically Adjustable Exterior Mirror (Optional) 3 1. Normal position (DAY) 2. Anti-glare position (NIGHT) The switch is located in the door lining next to the door handle. Mirror adjustment, left (1) Mirror adjustment, right (2) When the key is in position 2 in the ignition lock, each mirror may be adjusted by pressing the adjustment button.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE SEAT ADJUSTMENT Driver’s and Front Passenger’s Seat WARNING! Do not adjust the driver’s seat while driving. Adjust the seat only while the vehicle is parked. Adjusting the seat while driving could cause the driver to lose control of the vehicle. The seat belt might not be properly adjusted and you could be injured. Avoid seat positions in which you cannot wear your seat belt correctly.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 61 Comfortseat (Optional) Lumbar Support 3 Seat adjustment, fore/aft (1) Hand pump (1) Seat cushion depth (Optional) (2) Bleeder valve (2) Seat height adjustment, front (3) Reinforce support: Seat height adjustment, rear (4) Use hand pump (1). Backrest tilt (5) Relieve support: Press bleeder valve (2).
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Armrest (Optional) Head Restraint Tilt adjustment (1) By adjusting the tilt adjustment (thumbwheel) (1) the tilt of the armrest can be changed. If you need to remove the head restraint, press the catch at the head restraint socket and pull the head restraint up and out. WARNING! You should never drive the vehicle if the head restraint has been removed for an occupied seat. This could result in severe personal injuries and death in case of an accident.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 63 Folding Seat at Partition (Optional) WARNING! When folding down the seat cushion, make sure that nobody can become trapped. The risk of injury to the front-passenger is increased in the event of sharp steering movements or an accident if a key is inserted in the passenger/cargo area sliding door lock. Remove the key from the load compartment sliding door before using the folding seat. Key (1) Seat cushion (2) Fold down the seat cushion of the folding seat.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE REAR SEAT BENCH REMOVAL AND INSTALLATION WARNING! The integrated seat belt can only offer the degree of protection for which it is designed if you install the specified rear bench seats correctly. Never operate vehicle unless all rear bench seats are properly installed and all release levers are locked. When retrofitting seat benches, make sure that the exterior seat shells have four cross-ribs.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 65 Retrofitting Seat Mounting Cups WARNING! Additional rear bench seats can be added if seat mounting cups are properly installed. For reasons of safety, only have seat mounting cups retrofitted by an authorized Sprinter Dealer. Never exceed the maximum permissible number of rear bench seats for the specific vehicle. For more information contact your authorized Sprinter Dealer. To install: 1.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE To open: HOOD WARNING! When the hood is open, there is a risk of injury due to very hot engine components. When the engine is running or the key is in position 2 in the ignition lock, there is a risk of injury due to moving engine components and the electrical system. The engine is equipped with a transistorized ignition system.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 67 To close: 3 2. Open the safety catch (2). 3. Swing the hood up until the support strut (3) engages. 1. Lift the hood up slightly. 2. Press the support strut (3) down. 3. Swing the hood down and make sure that it engages in its retaining catch. 4. Check that the hood is engaged properly by pulling on the front edge.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Where necessary, adjust the headlamp range with the thumbwheel to 82 yards (75 m). WARNING! Be sure the hood is properly closed before driving. If the hood is not fully latched, it could fly up when the vehicle is moving and block your forward vision. Be sure all hood latches are latched fully before driving. When closing the hood, use extreme caution not to catch hands or fingers.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 69 INTERIOR LIGHTING Interior Lamps in the Driver and Rear-Seat Passenger Area/Cargo Area Interior Lamps with Interior Sensor Protection (Optional) 3 Interior lamp switch (1) 1. Permanently on 2. Off 3.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Operation of Interior Lamps Position 1: Continuous operation Interior Lighting with Reading Lamp, Front Passenger Space Only Position 2: The door contact switches are used to switch the interior lamps on and off Position 3: Switched off Operation of Reading Lamps Position 1: Left-hand reading lamp switched on Position 2: Switched off Position 3: Right-hand reading lamp switched on Continuous operation (1) The door contact switches are used to switch the inte
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 71 Interior Cargo Area Lighting (Optional) The switch is located on the center section of the dashboard. To switch on: 3 Press top of switch: The indicator lamp in the switch will illuminate. To switch off: Press bottom of switch. The switch (1) is located on the right side of the cargo area at the entrance for the sliding door. To switch on: Press top of switch – the indicator lamp in the switch will illuminate. To switch off: Press bottom of switch.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE MULTIFUNCTION SWITCH The switch (2) is located in the right rear of the cargo area. Turn signal indicator lamp, right (1) To switch on: Turn signal indicator lamp, left (2) Press top of switch, the indicator lamp in the switch will illuminate. Short turn signal, press combination switch to pressure point. To switch off: Continuous turn signal, engage combination switch. Press bottom of switch.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 73 High beam headlamps (lamp switch positionõ) (4) Headlamp flasher (also when turn signals are on) (5) NOTE: When the key is in the ignition lock in the 0 position and the driver’s or passenger’s door is open, a warning buzzer sounds, if the vehicle exterior lighting (except for the marker lamps) has been switched on.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE WINDOW OPERATION Mechanical Window Operation Electric Window Operation (Optional) The window operation switches are located on the driver’s and frontpassenger doors. WARNING! Make certain that no one gets caught when the side windows are closed. To open the window: Turn the manual window counterclockwise direction. control in a To close the window: Turn the manual window control in a clockwise direction.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 75 Place the key in position 2 in the ignition lock. WINDSHIELD WIPER SWITCH To open the window: Keep switch pressed downward until the window has reached the desired position. 3 To close the window: Keep switch pressed upward until the window has reached the desired position.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE WARNING! Sudden loss of visibility through the windshield caused by e. g. ice, steam, fog or water could lead to an accident. You might not see other vehicles or other obstacles. To avoid sudden icing of the windshield during freezing weather, warm the windshield with the defroster or with the windshield heater (optional) before and during windshield washer use. Follow the recommended settings for de-fogging and de-icing the front windows given in Section 4.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 77 SPEED CONTROL (OPTIONAL) The speed control allows you to drive in a more relaxed manner, for example over long distances, as it automatically maintains the set speed by actively regulating the throttle setting. The speed control lever on the steering column is used to activate and operate the speed control. NOTE: The responsibility for the driving speed is always that of the driver. The cruise control is only an aid for the driver.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE WARNING! Leaving the Speed Control on when not in use is dangerous. You could accidently set the system or cause it to go faster than you want. You could lose control and have an accident. Always turn the system off when you are not using it. Decrease set speed Push down speed control lever (2) briefly – speed decrease of 0.6 mph (1 km/h) each time. To decrease speed steadily, hold the speed control lever in the push-down position.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 79 WARNING! The speed control does not adapt itself automatically to road conditions; therefore do not use cruise control on icy roads. There is a risk of skidding and loss of vehicle control. This could cause an accident resulting in severe personal injuries, death and property damage. NOTE: On uphill and downhill grades it may not be possible to maintain set speed.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Manual Sun Roof (Optional) WARNING! Never allow fingers or other body parts, or any object to project through the sun roof opening. Injury may result. Make sure that nobody can be trapped when closing the sun roof. Electric Sun Roof (Optional) See Section 4, Understanding Your Instrument Panel, for switch locations. – To open, turn the handwheel counterclockwise. Maximum opening = turn until the stop is reached.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 81 Mechanical Sun Roof Operation The sun roof does not open or close: Check electrical fuse. Electrical fuses refer to “Electrical Fuses“. 3 If the fuse works correctly, the sun roof can also be closed or opened manually. Remove cover (1) at the front frame of the sun roof. Remove tool (2) from the cover (1) and insert. Open manually: Press in tool (2) and turn counterclockwise (3). Close manually: Press in tool (2) and turn clockwise (4).
UNDERSTANDING THE FEATURES OF YOUR VEHICLE ASHTRAY/CIGAR LIGHTER To open the ashtray (1): Pull the ashtray (1) out until it locks into place. To close the ashtray (1): Push the ashtray (1) forward over the working point until it reaches the stop. To switch on the cigar lighter (2): Press in the cigar lighter (2), it will automatically spring back as soon as the filament begins to glow. Ashtray in the driver’s compartment.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 83 Ashtray in the rear passenger compartment. ELECTRICAL OUTLET The electrical outlet is located on the lower right in the center of the dashboard. NOTE: Maximum capacity: 180 VA CAUTION! The ashtrays are located in the side linings in the passenger compartment. • Many accessories that can be plugged in draw power from the vehicle’s battery, even when not in use (i.e. cellular phones, etc.).
UNDERSTANDING THE FEATURES OF YOUR VEHICLE CONTROL AND OPERATION OF RADIO TRANSMITTERS Radio, Telephone and Two Way Radio WARNING! Please do not forget that your primary responsibility is to drive the vehicle. Only operate the radio, telephone, navigation system, two-way radio or fax when road and traffic conditions permit. Otherwise you could be distracted from the traffic and cause an accident. Always obey local laws and regulations.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 85 CUP HOLDER The cup holder in the driver’s compartment is located below the instrument panel between the driver’s and front passenger’s seats. The cup holders in the passenger compartment are located in the center below the seat benches. 3 Pull out cup holder in the direction of arrow.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE WARNING! GLOVE COMPARTMENT To open glove compartment: Your primary responsibility is to drive the vehicle. Pull handle (1) Do not use cup holder while the vehicle is in motion. Otherwise you could be distracted from traffic and cause an accident or liquid could spill from the containers due to for example breaking or other vehicle movement. COMPARTMENTS IN FRONT DOORS Place only containers that fit into the cup holder to prevent spills.
UNDERSTANDING YOUR INSTRUMENT PANEL CONTENTS 3 Instruments and Controls . . . . . . . . . . . . . . . . . . . . 89 3 Switch Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 3 Instrument Cluster and Indicator Lamps . . . . . . . 91 U Indicator Lamp Symbols . . . . . . . . . . . . . . . . . . . 93 U Multi-Function Indicator . . . . . . . . . . . . . . . . . . . 94 U Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 U Odometer and Trip Meter . . . . . . .
UNDERSTANDING YOUR INSTRUMENT PANEL Upper Air Vents . . . . . . . . . . . . . . . . . . . . . . . . . Heated Rear Window (Optional) . . . . . . . . . . . U Windshield Heater (Optional) . . . . . . . . . . . . . U Residual Engine Heat Utilization (REST) . . . . 120 121 121 122 Air Conditioning, Regulated (Optional) . . . . . . U Climate Control (on Vehicles with Air Conditioning) . . . . . . . . . . . . . . . . . . . . . . . . . . . U Dehumidification (on Vehicles with Air Conditioning) . . . . . . . .
UNDERSTANDING YOUR INSTRUMENT PANEL 89 INSTRUMENTS AND CONTROLS 4
UNDERSTANDING YOUR INSTRUMENT PANEL Legend For Instruments And Controls 1. Left-hand air vent. 14. Temperature control switch. 2. Multifunction switch. 16. Air distribution switch. 3. Speed control. 17. Temperature sensor, automatic heating control/air conditioning, regulated. 4. Hood release lever. 15. Airflow control switch. 5. Instrument cluster, refer to "Instrument Cluster and Indicator Lamps". 18. Air conditioning switch. 6. Hazard warning flasher switch. 20.
UNDERSTANDING YOUR INSTRUMENT PANEL 91 INSTRUMENT CLUSTER AND INDICATOR LAMPS 4
UNDERSTANDING YOUR INSTRUMENT PANEL Legend For Instrument Cluster And Indicator Lamps 1. Tachometer (Engine rpm), refer to "Tachometer (Engine rpm)". 2. Turn signal indicator lamp (left), refer to "Multifunction Switch". 3. Turn signal indicator lamp (right), refer to "Multifunction switch". 4. ASR warning lamp or ESP* warning lamp. 5. Speedometer. 6. Multi-function indicator, refer to "Multi-Function Indicator". 7. Gear selector lever position. 8.
UNDERSTANDING YOUR INSTRUMENT PANEL 93 Indicator Lamp Symbols v 1 Acceleration skid control (ASR) or electronic stability program (ESP)* or slippery surface warning. Airbag Malfunction (USA only). 3 Brake fluid level too low and electronic brake force distribution (EBD) malfunction (Canada only). < - Seat belt warning lamp. Electronic stability program (ESP)* malfunction. Parking brake applied. A # High beam on, refer to "Multifunction Switch".
UNDERSTANDING YOUR INSTRUMENT PANEL Multi-Function Indicator WARNING! Never operate buttons (1, 2, 3 and 4) in the multifunction indicator while driving. To operate these buttons the driver must reach through the steering wheel, which could significantly impede its movement. Your attention will also be diverted from the road and traffic conditions. This could cause you to lose control of the vehicle and could lead to an accident and result in severe personal injuries or death.
UNDERSTANDING YOUR INSTRUMENT PANEL 95 The multi-function indicator can be used to call up the odometer, trip meter, clock and outside temperature, or information such as remaining time/distance until the next service is due, or the engine oil level. If your vehicle is equipped with reversing aid, the multi-function indicator also displays the distance between your vehicle and a detected obstacle.
UNDERSTANDING YOUR INSTRUMENT PANEL Clock To switch between Time and Outside Temperature Display (Optional) Press the I button briefly. If button I is pressed twice within one second, the display will revert to the original mode after 20 seconds. To Adjust the Time Call up time display: Activate the multi-function indicator, refer to "MultiFunction Indicator".
UNDERSTANDING YOUR INSTRUMENT PANEL 97 Odometer and Trip Meter Instrument and Display Lighting 4 Activate the multi-function indicator. The total distance covered by the vehicle will be shown. Display lighting: 1. To switch between the odometer and the trip meter, press button (1) briefly. 2. To reset the trip meter, call up trip meter. Press button (1) and hold until the trip meter shows 0000. 4. Press button æ, to display lighting brighter NOTE: Odometer and trip meter display – "mi" in USA only.
UNDERSTANDING YOUR INSTRUMENT PANEL Instrument and display lighting: 1. Switch on the marker lamps, refer to "Combination Switch" 2. Press button ç, to instrument and display lighting dimmer 3. Press button æ, to instrument display lighting brighter Outside Temperature Display 1. Clock/outside temperature display selector Press button I briefly. The display will switch to the required mode. If button I is pressed twice within one second, the display will revert to the original mode after 20 seconds.
UNDERSTANDING YOUR INSTRUMENT PANEL 99 The outside temperature is displayed when the multifunction indicator is activated. Sudden changes in temperature, for instance when leaving a garage, are only shown after a certain delay. NOTE: Outside temperature display °F in USA only. in °C in Canada only. WARNING! Even if the display still reads a few degrees above 32°F (0°C), the road surface may be icy, particularly in woods or on bridges.
UNDERSTANDING YOUR INSTRUMENT PANEL The following display appears if the reversing aid does not detect an obstacle. When a continuous warning signal sounds for approximately three seconds and the error code NOTE: Distance display appears in the multi-function indicator, the reversing aid is malfunctioning. – "in" in USA only. – "cm" in Canada only. The distance between the sensors and an obstacle detected within the monitoring range is displayed in increments of 2 in (5 cm).
UNDERSTANDING YOUR INSTRUMENT PANEL 101 Tachometer (Engine rpm) Coolant Temperature Gauge 4 Do not exceed the maximum permissible engine speed. NOTE: To protect the engine, its fuel supply is interrupted when the maximum rpm is reached. Despite this, the maximum rpm can still be exceeded in overrun mode (e.g. when driving downhill). The coolant temperature is displayed when the key is in position 2 in the ignition lock.
UNDERSTANDING YOUR INSTRUMENT PANEL CAUTION! Do not leave your vehicle unattended with the engine running as you would not be able to react to the temperature indicator if the engine overheats. This would lead in turn to engine damage. For coolant level indicator lamp /, refer to "Coolant Level Indicator Lamp". NOTE: Coolant temperature display °F in USA only. °C in Canada only.
UNDERSTANDING YOUR INSTRUMENT PANEL 103 Fuel Gauge with Reserve Fuel Indicator Lamp The reserve fuel indicator lamp (1) lights up for about 2 seconds. If the reserve fuel indicator lamp remains on or lights up again when the engine is running, the fuel in the tank hasreached reserve level. Reserve level: about 2.8 US gal (10.5 liters). NOTE: If the fuel gauge sensor is damaged, the reserve fuel indictor lamp (1) will light up and the needle will vary its position between the maximum and minimum marks.
UNDERSTANDING YOUR INSTRUMENT PANEL Battery Charge Indicator Lamp Water in Fuel Indicator Lamp When the key is in position 2 in the ignition lock, the battery charge indicator lamp # will light up in the instrument cluster. It must go out when the engine is running. When the key is turned to position 2 in the ignition lock, the fuel filter indicator lamp in the instrument cluster lights up for about 2 seconds. It must go out when the engine is running.
UNDERSTANDING YOUR INSTRUMENT PANEL 105 NOTE: Should the water in fuel indicator lamp still not go out after the fuel filter has been drained, the cause should be examined by an authorized Sprinter Dealer. Engine Oil Level Indicator Lamp If the indicator lamp does not light up for about 2 seconds with the key in the ignition lock in position 2, there is a malfunction in the water separator system. Have the cause rectified by an authorized Sprinter Dealer.
UNDERSTANDING YOUR INSTRUMENT PANEL If the engine oil level indicator lamp : does not go out, or if it lights up again while the vehicle is moving, the engine oil level has dropped to a point close to the minimum level mark on the dipstick. Coolant Level Indicator Lamp The indicator lamp : lights up only briefly at first, becoming permanent as the oil level drops further. Stop the engine immediately and check the engine oil level. If no obvious leak is visible, correct the oil level.
UNDERSTANDING YOUR INSTRUMENT PANEL 107 If a large quantity of coolant is being lost, or if smaller amounts are lost at regular intervals, have the engine cooling system examined by an authorized Sprinter Dealer. Engine Control Unit Indicator Lamp CAUTION! 4 Never run the engine if the coolant level is too low. This could cause the engine to overheat, leading in turn to engine damage.
UNDERSTANDING YOUR INSTRUMENT PANEL SWITCH LOCATIONS
UNDERSTANDING YOUR INSTRUMENT PANEL 109 Legend for Switch Locations 1. Fog lamp switch (Optional), refer to "Fog Lamp Switch". 2. Headlamp range control, refer to "Headlamp Range Control". 3. Auxiliary heat exchanger switch (Optional). 4. Heated rear window (Optional). 5. Left-hand seat heater switch (Optional). 6. Central locking switch with load compartment lock (Optional). 9. Switch for auxiliary heater (Optional) 10. Right-hand seat heater switch (Optional), 11. Sun roof operation switch (Optional).
UNDERSTANDING YOUR INSTRUMENT PANEL ASSYST MAINTENANCE COMPUTER (OPTIONAL) If additional maintenance operations are due, the maintenance indicator Symb Symb or N00.00-2388-00 N00.00-2157-00 lights up when the key is turned to position 2 in the ignition lock. For additional maintenance operations, see Sprinter Service Booklet. If a service deadline is exceeded, the display will flash with a minus sign in front when the key is turned to position 2 in the ignition lock.
UNDERSTANDING YOUR INSTRUMENT PANEL 111 Depending on the driving style, the mileage covered and the operating conditions, the next service due is displayed either as a remaining distance in "mi" (in km) or as a remaining time in "days". The length of time between services should not exceed 2 years. The display will be cancelled when the button (‘) is pressed, or automatically after 10 seconds. When a service has been performed, have the ASSYST maintenance computer reset by an authorized Sprinter Dealer.
UNDERSTANDING YOUR INSTRUMENT PANEL Engine Oil Level – Display in Instrument Cluster (Vehicles with ASSYST Maintenance Computer only) If no engine oil is added and the engine oil level drops further, a warning buzzer will also sound and qt Symb N00.00-2384-00 will appear in the multi-function indicator. 2.0 quarts (about 1.9 liters) of oil must be added. NOTE: Engine oil level display – "qt" in USA only. – "l" in Canada only.
UNDERSTANDING YOUR INSTRUMENT PANEL 113 If the warning Symb N00.00-2150-00 Displaying Engine Oil Level with Engine Off is displayed in the multi-function indicator while the engine is running, the engine oil level is above maximum. 4 CAUTION! Do not operate the engine if the oil level is above maximum. There is a danger of damage to the engine or catalytic converter. Siphon or drain off engine oil until the engine oil level is between the lower and upper marks on the dipstick.
UNDERSTANDING YOUR INSTRUMENT PANEL Briefly press button (1) twice within 1 second. The following displays can then appear in the multifunction indicator: Symb It is not necessary to add N00.00-2151-00 engine oil. qt Symb N00.00-2385-00 qt Symb N00.00-2386-00 qt Symb N00.00-2384-00 1 quart (about 1 liter) of engine oil must be added. 1.5 quarts (about 1.4 liters) of engine oil must be added. 2 quarts (about 1.9 liters) of engine oil must be added. Excess engine oil must be drained or siphoned off.
UNDERSTANDING YOUR INSTRUMENT PANEL 115 ENGINE OIL LEVEL INDICATOR IN INSTRUMENT CLUSTER (VEHICLES WITHOUT ASSYST MAINTENANCE COMPUTER) If the : indicator lamp lights up when the engine is running, the engine oil level has dropped to the minimum mark. Check the engine oil level without delay and add engine oil up to the upper mark on the dipstick.
UNDERSTANDING YOUR INSTRUMENT PANEL HEATING, VENTILATION Z Air to the windshield and from the air vents X Air to the windshield and footwell and from the air vents Y Air to the footwell and from the air vents h Air from the air vents NOTE: If the vehicle interior has been heated up by intense sunlight, ventilate the interior briefly before driving the vehicle.
UNDERSTANDING YOUR INSTRUMENT PANEL 117 Ventilation Air Recirculation 4 1. Set the airflow control (2) to position 3 or 4. 2. Set the temperature control (1) as illustrated (heater switched off). 3. Set the air distribution control (3) to h. NOTE: Adjust the air vents as required, refer to "Side Air Vents and Center Air Vents". 1. Air recirculation indicator lamp 2. Air recirculation button To switch on air recirculation: • Press the air recirculation button – the indicator lamp lights up.
UNDERSTANDING YOUR INSTRUMENT PANEL Select air recirculation if dust or unpleasant odors enter the vehicle. Heating NOTE: Prolonged air recirculation can worsen the air quality and lead to fogging up of the windows. Shut off air recirculation as soon as possible. Only with automatic heat regulation and regulated air conditioning (Optional): Air recirculation is automatically switched off after about 15 minutes or when engine is shut off. 1. Set the airflow control (2) as required. 2.
UNDERSTANDING YOUR INSTRUMENT PANEL 119 NOTE: On vehicles with auxiliary heater (water heater): The additional heat exchanger in the load compartment should be switched off to quickly de-fog and de-ice the windshield and front side windows, refer to "Auxiliary Heat Exchanger in Load Compartment". De-Fogging and De-Icing The Front Windows For how to switch on heater booster mode, refer to "Heater Booster".
UNDERSTANDING YOUR INSTRUMENT PANEL Side Air Vents and Center Air Vents Upper Air Vents To open, turn the thumbwheel outwards. The upper air vents supply fresh air (not heated) to the passenger/load compartment. To close, turn the thumbwheel inwards. Intermediate settings are possible. To open, turn the thumbwheel forwards. To close, turn the thumbwheel rearwards.
UNDERSTANDING YOUR INSTRUMENT PANEL 121 Heated Rear Window (Optional) The switch for the heated rear window is located on the right-hand side next to the steering column. Windshield Heater (Optional) The switch for the windshield heater is located on the center section of the dashboard. It can be used only when the engine is running. It can be used only when the engine is running. To switch it on: • Press upward; the indicator lamp in the switch will light up.
UNDERSTANDING YOUR INSTRUMENT PANEL Residual Engine Heat Utilization (REST) The REST switch (1) is located on the center section of the dashboard. The residual engine heat utilization system can be used to keep the vehicle interior warm for some time after the engine is switched off. Turn the key to position 0 in the ignition lock or remove it altogether. To switch on: 1. Press the residual engine heat utilization switch (1), the indicator lamp (2) lights up.
UNDERSTANDING YOUR INSTRUMENT PANEL 123 To switch on: Press switch (1), the indicator lamp (2) in the switch lights up. Climate Control (on Vehicles with Air Conditioning) To switch off: Press switch (1) again, the indicator lamp (2) goes out. 4 NOTE: Run the air conditioning at least once a month for about 10 minutes. It is possible that the air conditioning will automatically switch off at outside temperatures below 41 °F (+5 °C). Dehumidification is then also not possible.
UNDERSTANDING YOUR INSTRUMENT PANEL NOTE: Open and adjust the air vents as required, refer to "Side Air Vents and Center Air Vents". Dehumidification (on Vehicles with Air Conditioning) At high outside temperatures, a better cooling performance is achieved by switching on air recirculation. For note on air recirculation, refer to "Air Recirculation". 1. Set the airflow control (2) to position 3 or 4. 2. Set the temperature control (1) as required. 3.
UNDERSTANDING YOUR INSTRUMENT PANEL 125 NOTE: It is possible that the air conditioning will automatically switch off at outside temperatures below 41 °F (+5 °C). Dehumidification is then also not possible. To switch on air conditioner, press switch (4). Open the side air vents as required, refer to "Side Air Vents and Center Air Vents".
UNDERSTANDING YOUR INSTRUMENT PANEL To switch it on: 1. Press switch (1) on air conditioning, regulated. The indicator lamp (2) will light up. 2. Operate the airflow switch (3). Blower level 1, press the airflow switch (3) upwards; the left-hand indicator lamp will light up. Blower level 2, press the airflow switch (3) downwards; the right-hand indicator lamp will light up. 3. Set temperature control (4) as needed. Increase cooling turn upwards. Decrease cooling turn downwards. To switch off: 1.
UNDERSTANDING YOUR INSTRUMENT PANEL 127 Air Strainer Removing and Cleaning the Air strainer 4 To lock fasteners (1) To unlock fasteners (2) The air strainer is located at the rear of the air conditioner for rear passenger compartment. Increased quantities of sand or dust may settle on the air conditioner for rear passenger compartment air strainer when driving on dusty or sandy streets. The air strainer must be either cleaned or replaced in the event of visible contamination. 1.
UNDERSTANDING YOUR INSTRUMENT PANEL Installing the Air Strainer 1. Affix the air strainer (3) to the grating (5) (make certain that the ends project evenly). 2. Replace the air strainer (3) and grating (5) on the cover and press the Velcro closure (4) on the cover (6). ELECTRIC BLOWER (OPTIONAL) See Section 4, Understanding Your Instrument Panel, for switch locations. The electric blower can be used to aerate or deaerate the cargo area. This feeds fresh air into the cargo area or extracts warm air.
UNDERSTANDING YOUR INSTRUMENT PANEL 129 HEATER BOOSTER The switch (1) for activating the heater booster system is located in the center section of the dashboard. The heater booster system can be switched on while the vehicle is being driven to help the engine to reach its normal operating temperature more quickly, which will help to heat up the passenger compartment as quickly as possible when the heating is switched on.
UNDERSTANDING YOUR INSTRUMENT PANEL AUXILIARY HEATER – WATER OR AIR HEATER (OPTIONAL) WARNING! The auxiliary heating must not be operated at gas stations due to the risk of fire and explosion. For this reason, switch off the auxiliary heating before refuelling. Auxiliary heaters emit fumes when in operation, including carbon monoxide. Inhaling carbon monoxide is a health hazard and can result in unconsciousness and death.
UNDERSTANDING YOUR INSTRUMENT PANEL 131 NOTE: After three successive attempts to start the heater, a malfunction will be recorded in the integrated diagnostic system and no further operation on auxiliary heater will be available (lock-out). The work to annul the lock-out must be carried out at an authorized Sprinter Dealer. WARNING! Aerosals, gas cartridges and other pressurized containers transported in the vehicle may be highly flammable and could explode when heated.
UNDERSTANDING YOUR INSTRUMENT PANEL Auxiliary Heater Switch To switch it on: Press the switch upward. The indicator lamp in the switch will light up. Timer Auxiliary Heater The auxiliary heater will automatically switch off after about 120 minutes. The auxiliary heater will switch over to after-running mode (about 2 minutes). To switch off: Press the switch downward. The indicator lamp in the switch will go out. NOTE: The timer water heater has no adjustable temperature selection transformer (10).
UNDERSTANDING YOUR INSTRUMENT PANEL 133 6. Button H – Select memory (1 – 3), activate preselected time 7. Button ö – Switch on heater 8. Button ý – Set time, day, and preselected time; shorten heating period (min. 1 minute) 9. Button þ – Set time, day, and preselected time; lengthen heating period (max. 120 minutes) 10.
UNDERSTANDING YOUR INSTRUMENT PANEL The auxiliary heater is running. The "Day" display then flashes. Display: Symbol ö, current time and current day of the week. Use either the button ý or þ to set the current day of the week. The current day has been saved when the display stops flashing or the button ” is used for confirmation. If the ignition is switched off, the auxiliary heater will remain on for another 15 minutes before automatically switching off.
UNDERSTANDING YOUR INSTRUMENT PANEL 135 Press the button H until the desired memory (1 – 3) and the preselected time both flash. The preselected time has been activated when the display stops flashing. Within the next 24 hours, the heater will switch on at the preselected time displayed. Activate the preselected time (from 24 hours to a max. of 7 days): A preselected time may be chosen up to 7 days beforehand. Press the button H until the desired memory (1 – 3) and the preselected time both flash.
UNDERSTANDING YOUR INSTRUMENT PANEL Heat operation: Settings with the Auxiliary Heater switched on Different operating conditions will be in effect depending on the heat level required. The integrated control unit adjusts the heat flow using the following operating levels: High – Low – Off Safety Equipment For safety reasons, the heater will automatically switch off if faults occur which cause the device to overheat.
UNDERSTANDING YOUR INSTRUMENT PANEL 137 NOTE: Only on vehicles with automatic heater control/regulated air conditioner: Before switching on the heater or entering the switchon time, the temperature control (1) must be set to maximum heater output (as illustrated). Set the air distribution control (3) as required between Y and Z. To switch on at blower speed 1: Press the upper section, the left-hand indicator lamp in the switch lights up.
UNDERSTANDING YOUR INSTRUMENT PANEL AUXILIARY HEATER – TIPS FOR COPING WITH PROBLEMS NOTE: After three successive attempts to start the heater, a malfunction will be recorded in the integrated diagnostic system and no further operation on auxiliary heater will be available (lock-out). The work to annul the lock-out must be carried out at an authorized Sprinter Dealer. The heater either does not switch on or automatically switches off: • Insufficient fuel, fill up the fuel tank.
STARTING AND OPERATING CONTENTS 3 3 3 3 3 3 Power Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . U Maximum Engine Speed . . . . . . . . . . . . . . . . . . U Constant RPMs (Optional) . . . . . . . . . . . . . . . . Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . 141 141 142 143 144 Automatic Transmission . . . . . . . . . . . . . . . . . . . . U Driving . . . . . . . . . . . . . . . . . . .
STARTING AND OPERATING Deactivating the Acceleration Skid Control (ASR) . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 U Brake Assist System (BAS) (vehicle type 2500 only) . . . . . . . . . . . . . . . . . . . 169 U Indicator Lamp Electronic Stability Program (ESP) (type 2500 vehicles only) . . . . . . . . . . . . 170 U Electronic Stability Program (ESP) (vehicle type 2500 only) . . . . . . . . . . . . . . . . . . . 171 Auxiliary Drive (Optional) . . . . . . . . . . . . . . . . . .
STARTING AND OPERATING 141 POWER ASSISTANCE STARTING THE ENGINE WARNING! When the engine is not running, there is no power assistance for the brake and steering system. In this case, it is important to keep in mind that a considerably higher degree of effort is necessary to brake and steer the vehicle.
STARTING AND OPERATING Release the key as soon as the engine is running. NOTE: The key must be returned to position 0 in the ignition lock before repeating the starting procedure. If the display Á lights up alternately with î in the multi-function display, there is an immobilizer malfunction or the key used has not been programmed. The : engine oil level warning lamp and the # battery charge warning lamp must go out after the engine is started. 1. Apply the parking brake. 2.
STARTING AND OPERATING 143 Constant RPMs (Optional) The switch for the Constant RPMs is located on the center section of the dashboard. Constant RPMs increases the engine-idling RPMs to a set working-RPM level and maintains this level regardless of work load. 5 It can only be used when the vehicle is stationary, the parking brake is engaged and the gear selector level is in position "P".
STARTING AND OPERATING NOTE: The Constant RPMs will automatically switch off when the parking brake is released, the vehicle is in motion or the control unit detects a malfunction. The Constant RPMs will also automatically switch off when you depress the brake pedal. In this case it will automatically switch on again as soon as you release the brake pedal. STOPPING THE ENGINE After having brought the vehicle to a stop: 1. Do not depress the accelerator pedal. 2. Apply the parking brake. 3.
STARTING AND OPERATING 145 AUTOMATIC TRANSMISSION Driving The gear selector lever is automatically locked while in position "P". To move the gear selector lever out of position "P", the service brake is applied and the key in position 2 in the ignition lock or the engine running before the shift lock will release. Shift gear selector lever to the desired position only when the engine is idling normally and the service brake is applied. Do not release the brake until ready to drive.
STARTING AND OPERATING NOTE: After selecting any driving position from "N" or "P", wait a moment to allow the gear to fully engage before accelerating, especially when the engine is cold. Accelerator Position Partial throttle, for early upshifting and normal acceleration Full throttle, for later upshifting and rapid acceleration Kickdown, (depressing the accelerator beyond full throttle) for downshifting to a lower gear and maximum acceleration.
STARTING AND OPERATING 147 Gear Selector Lever Position vPark Position The park position is to be used when parking the vehicle. Engage only with the vehicle stopped. The park position is not intended to serve as a brake when the vehicle is parked. Rather, the driver should always use the parking brake in addition to placing the gear selector lever in park position to secure the vehicle.
STARTING AND OPERATING NOTE: Coasting the vehicle, or driving with gear selector lever in "N" can result in transmission damage that is not covered by the Sprinter Warranty. w The transmission automatically upshifts through 5th gear. Position "D" provides optimum driving characteristics under all normal operating conditions.
STARTING AND OPERATING 149 transmission are negatively affected by this mode of operation. The delayed upshift is effective with vehicle speeds below 31 mph (50 km/h) at partial throttle and engine temperatures below 95 °F (+35 °C). To avoid overrevving the engine when the gear selector lever is moved to a lower gear, the transmission will not shift to a lower gear if the engine’s revolutions per minute limit would be exceeded.
STARTING AND OPERATING TRANSMISSION SELECTOR LEVER, MANUALLY UNLOCKING 1 1 N54.65-2043-20 In the case of power failure the transmission selector lever can be manually unlocked (for vehicle towing). To do so, insert a pin (1) (ball point pen), into the covered opening below the position "D" of the shift pattern. While pushing the pin down, move selector lever from position "P". After removal of the pin from the opening, the cover will not close fully.
STARTING AND OPERATING 151 The system is operational if after reverse gear is engaged: • an acknowledgement tone sounds • the multi-function indicator shows the distance to an obstacle that has been detected. WARNING! The reversing aid is feature designed to provide assistance and may not detect all obstacles. The system is not a replacement for your own diligence. The reversing aid does not detect people and/or objects within a range of approximately 12 in (30 cm).
STARTING AND OPERATING WARNING! Ultrasonic sources, such as the compressed-air brakes of heavy trucks, a car wash or a pneumatic drill, and other parts attached to the vehicle, such as load carriers, could cause the reversing aid to malfunction. The reversing aid sensors must not be scratched or damaged. They must be free from dirt, ice and slush, otherwise they might not function correctly. N54.65-2044-20 The rear area sensors will be restricted in all of these cases.
STARTING AND OPERATING 153 For all sensors, the minimum distance between sensor and obstacle is 12 in (30 cm). In the event of a malfunction, a continuous warning signal sounds for approximately three seconds when the vehicle is reversing NOTE: Distance display – "in" in USA only – "cm" in Canada only LOADING THE VEHICLE WARNING! Do not overload the tires by exceeding the specified vehicle capacity weight (as indicated by the label on the base of the driver’s seat).
STARTING AND OPERATING WARNING! Unsecured or poorly secured loads, and seats that have been removed, could move around the vehicle interior uncontrollably in the event of sudden braking, a rapid change in direction or an accident. This increases the risk of injury to occupants in these situations. Secure and position a load as described in the following loading guidelines.
STARTING AND OPERATING 155 • Protect sharp edges with padding. • Check the tire pressures after loading the vehicle. For passenger vans: • Do not stack loads higher than the upper edge of the backrests. • Always place the load against the backrests of the seat benches. • Whenever possible, transport loads behind seats that are not occupied. • Distribute the load in such a way that the permissible axle loads are not exceeded when the vehicle is equipped with the maximum number of seats.
STARTING AND OPERATING NOTE: On long and steep downhill slopes, reduce the load on the brakes by shifting down a gear to utilize the braking effect of the engine. Brake Pad Wear Indicator To prevent corrosion on the brake pads, after driving on very wet roads, especially if road salts have been used, apply brakes before parking the vehicle. The heat generated will help to dry the brake disks.
STARTING AND OPERATING 157 Brake Indicator and Electronic Brake Force Distribution (EBD) Indicator Lamp If the indicator lamp does not go out after about 2 seconds, the brake fluid level has sunk below the minimum filling capacity. If the brake indicator lamp comes on while driving, the brake fluid level is below the minimum filling capacity or the electronic brake force distribution (EBD) is malfunctioning.
STARTING AND OPERATING WARNING! Parking Brake Indicator Lamp Driving with the brake indicator lamp ; (3) illuminated can result in an accident. There may be a malfunction in the brake system or in the electronic brake force distribution. The braking characteristics are affected and the vehicle could skid if it is braked hard. Have your brake system checked immediately if the brake indicator lamp ; (3) stays on. Do not add brake fluid before checking the brake system.
STARTING AND OPERATING 159 Parking Brake To release: Lift the lever up slightly, press the button on the lever in and move the lever down to the stop. The parking brake indicator lamp should go out. WARNING! Always fully apply the parking brake when leaving your vehicle, or vehicle may roll and cause damage or injury. WARNING! Only apply the parking brake when the vehicle is stationary. To apply: Pull the lever up as many notches as possible.
STARTING AND OPERATING WARNING! When leaving the vehicle always remove the key from the ignition lock, and lock your vehicle. Driving Safety Systems The vehicle can be equipped with the following Driving Safety Systems: • Anti-lock brake system (ABS) Do not leave children unsupervised in the vehicle, even if they are secured by a child restraint system.
STARTING AND OPERATING 161 WARNING! Anti-Lock Brake System (ABS) Indicator Lamp The following factors increase the risk of accidents: • Excessive speed, especially in turns • Wet and slippery road surfaces • Following another vehicle too closely 5 The ABS, EBV, ASR, BAS and ESP cannot reduce this risk nor can they prevent the natural laws of physics from acting on the vehicle.
STARTING AND OPERATING as the voltage reaches this level again – the ABS is then reactivated. If ABS malfunctions, the other driving safety systems are deactivated. The handling and braking characteristics of your vehicle change. The other braking and driving systems still function normally. I WARNING! If the ABS indicator lamp - does not go out or lights up again while driving, the ABS is malfunctioning. If ABS malfunctions, the other driving safety systems are deactivated.
STARTING AND OPERATING 163 WARNING! WARNING! Do not reduce the force applied to the brake pedal if it is necessary to brake the vehicle further. This will negate the main benefit of ABS – the ability to brake without affecting the steerability of the vehicle. Anti-lock brake system (ABS) cannot prevent the natural laws of physics from acting on the vehicle, nor can it increase braking or steering efficiency beyond that afforded by the condition of the vehicle brakes and tires or the traction afforded.
STARTING AND OPERATING Electronic Brake Force Distribution (EBD) The electronic brake force distribution (EBD) prevents the rear wheels from being overbraked when there is little load on the rear axle or if there is not much friction between the tires and road (e.g., if the road is wet).
STARTING AND OPERATING 165 If the indicator lamp k remains on or lights up when the engine is running, the acceleration skid control (ASR) or the brake assist system (BAS) is malfunctioning. Then the ASR will be switched off automatically. NOTE: If the ABS is malfunctioning or the voltage in the vehicle’s electrical system drops below 10 volts, the indicator lamp k will also light up in the instrument cluster and the ASR and the BAS will be deactivated.
STARTING AND OPERATING Acceleration Skid Control (ASR) Warning Lamp and Electronic Stability Program (ESP)* – if equipped The warning lamp v lights up when the ASR is shut off. Deactivate the acceleration skid control, refer to "Deactivating Acceleration Skid Control (ASR)". WARNING! If the warning lamp v in the speedometer lights up or flashes: • Do not deactivate the acceleration skid control (ASR). • Only depress the accelerator pedal as far as necessary when pulling away.
STARTING AND OPERATING 167 Acceleration Skid Control (ASR) ASR makes it possible to pull away and accelerate on a slippery surface. A spinning wheel is braked and its tractive power is transferred to the wheel with full grip. The acceleration skid control (ASR) improves driving stability at all speeds only on vehicles of the chassis and cargo/passenger vans type 3500 C/HC/SHC (without ESP). The engine’s torque is limited to improve driving stability.
STARTING AND OPERATING Deactivating the Acceleration Skid Control (ASR) See Section 4, Understanding Your Instrument Panel, for switch locations. When driving with snow chains, in deep snow, or on sand or gravel, it can be beneficial to deactivate the acceleration skid control (ASR). P54.25-0294-20 The engine’s torque is then no longer limited and the drive wheels are free to spin, which can help them cut into loose surfaces. The ASR can only be shut off with the engine running.
STARTING AND OPERATING 169 To deactivate the ASR: – Press the upper section of the switch – the warning lamp v in the speedometer lights up. Traction control continues to cut in if, for example, a wheel on one side of the vehicle reaches its limit of adhesion. The wheel is then braked to increase the vehicle’s overall traction. The warning lamp v will flash in the speedometer at any speed when a tire reaches its limit of adhesion and spins.
STARTING AND OPERATING For the indicator lamp k refer to "Indicator Lamp Acceleration Skid Control (ASR) and Brake Assist System (BAS)". Indicator Lamp Electronic Stability Program (ESP) (vehicle type 2500 only) WARNING! The Brake Assist system (BAS) cannot prevent the natural laws of physics from acting on the vehicle, nor can it increase braking efficiency beyond that afforded by the condition of the vehicle brakes and tires or the traction afforded.
STARTING AND OPERATING 171 NOTE: If the ABS is malfunctioning or the voltage in the vehicle’s electrical system drops below 10 volts, the indicator lamp will also light up in the instrument cluster and the ESP will be deactivated. The indicator lamp will go out as soon as the voltage reaches this level again or the ABS is operational again – the ESP is then reactivated. WARNING! If the ESP indicator lamp remains on, the electronic stability program (ESP) is malfunctioning.
STARTING AND OPERATING WARNING! AUXILIARY DRIVE (OPTIONAL) ESP cannot prevent the natural laws of physics from acting on the vehicle, nor can it increase the traction afforded. The ESP cannot prevent accidents, including those resulting from excessive speed in turns, following another vehicle too closely, or hydroplaning. Only a safe, attentive, and skillful driver can prevent accidents.
STARTING AND OPERATING 173 CAUTION! Break in new tires at moderate speeds for a distance of about 65 miles (about 100 km). Power take off must not exceed 10 kW. Exceeding the power take off may cause damage to the auxiliary drive and/or ribbed V-belt. WARNING! STEERING When the engine is not running, there is no power assistance for the steering. Greater force will be required to steer the vehicle.
STARTING AND OPERATING WARNING! WARNING! In order to avoid losing a wheel and in order to reduce the risk of fatal or serious injuries or vehicle damage, please follow these safety instructions: Sprinter tire valves are tested and approved under rough operating conditions. The installation of additional hub caps or other wheel simulators could cause damage to the tire valve and lead to a loss of tire pressure at the valve stem. • Always replace wheel bolts that are damaged or rusted.
STARTING AND OPERATING 175 Tire Grip Tire grip is greatly reduced on a wet or icy road. Speed and driving style must therefore be adapted to suit road conditions. In winter, install M+S radial tires. Below a tread depth of 1/8 inch (3 mm), tire grip begins to decrease rapidly on wet roads. Hydroplaning Depending on the depth of the water layer on the road, hydroplaning may occur, even at low speeds and with new tires.
STARTING AND OPERATING The vehicle’s safety on the road depends to a great extent on tire condition and correct tire pressure. If tire pressures are too high or too low, handling characteristics will be adversely affected and fuel consumption and tire wear will increase. Check tire pressures regularly (each time the vehicle is refueled). Check tire pressures (including the spare wheel) with the tires cold. The pressure difference between the tires on a single axle should not exceed 1.5 psi (10 kPa).
STARTING AND OPERATING 177 Tire Pressures of Loaded Vehicle in PSI (kPa) Vehicle type 2500 C/HC/SHC Vehicle type 3500 C/HC/SHC Tire pressures for size 225/70 R 15 C 115 N – Front axle with max. axle load – Front axle with max. axle load 3,858 lbs (1,750 kg) 3,858 lbs (1,750 kg) 51 psi (350 kPa) – Rear axle with max. axle load 5,357 lbs (2,430 kg) Tire pressures for size 195/70 R 15 C 104/102 R 65 psi (450 kPa) – Rear axle with max.
STARTING AND OPERATING Comfort Tire Pressures in PSI (kPa) For reasons of comfort, we recommend setting the tire pressures according to the table below, depending on axle loads, on longer journeys with an unloaded or only partially loaded vehicle.
STARTING AND OPERATING 179 SNOW CHAINS Install snow chains on rear wheels only. Install snow chains on exterior wheel in vehicles with double tires. Comply with the manufacturer’s installation instructions. NOTE: Vehicles with snow chains installed are only to be driven on a snow-covered surface. The snow chains must be removed on road surfaces free of snow. FUEL REQUIREMENTS Use only commercially available vehicular diesel fuels No. 2 or No. 1 (ASTM D 975 No. 2-D or No. 1-D).
STARTING AND OPERATING WARNING! Under no circumstances should gasoline be mixed with diesel fuel. Due to the high pressure and high temperature in the injection system, there is a risk of fire and explosion. In addition, there is a risk of engine damage. Always follow basic safety rules when working with any combustible material. Fuel Filter with Water Separator Check the water separator when the fuel indicator lamp does not go out or comes on while the engine is running.
STARTING AND OPERATING 181 The following information can be used as a reference, if adding of kerosene becomes necessary. The mixing ratios shown refer to the total mixture. REFUELING Ambient temperature: 14 °F to –4 °F (–10 °C to –20 °C) No. 2 Diesel Fuel: 70% Kerosene: 30% Ambient temperature: below –4 °F to (–20 °C) No. 2 Diesel Fuel: 50 % Kerosene: 50 % Even in extreme climatic conditions, the maximum mixture ratio should not exceed 50 %. Adding of kerosene to No.
STARTING AND OPERATING NOTE: Only fill the fuel tank until the fill nozzle cuts off, do not overfill. NOTE: Holder on the inside of the fuel filler flap only for cargo/passenger vans. WARNING! Always handle fuel with great care. Shut off the engine and the auxiliary heater before refueling. Fuel is flammable and explosive. Keep open flames away from the fuel. Refrain from smoking as well as use of any electrical equipment (such as cell phones).
STARTING AND OPERATING 183 WARNING! Possible tire damage resulting in serious personal injury or death may occur if the vehicle’s electronic speed controller is programmed at a speed above the maximum speed allowed by the manufacturer of the specific tires mounted on the vehicle. The maximum speed of the tires prescribed by the tire manufacturer must be determined and accurately programmed into the electronic speed controller.
STARTING AND OPERATING CAUTION! Delaying draining of the fuel filter for a considerable time after the indicator lamp lights up may lead to engine damage. NOTE: Prior to opening water drain screw (3), place a suitable receptacle underneath the drain hose (2). Turn water drain screw (3) on and off only by hand. Diesel fuels and diesel fuel mixtures must be disposed of properly; we recommend water be drained from fuel filters by an authorized Sprinter Dealer. DRAINING FUEL FILTER WITH WATER SEPARATOR 1.
STARTING AND OPERATING 185 • Open immediately the water drain screw (3) about 1 turn (counterclockwise) until fluid emerges. Ensure that the fluid is collected in the receptacle. Bleeding the Diesel Fuel System The diesel fuel system must be bled before starting the engine. • Close the water drain screw (3) as soon as about 0.25 US qt (0.2 liters) are emerged. • Turn the key in the ignition lock position 2 for at least 30 seconds. • After draining, return the key in the ignition lock to position 0.
STARTING AND OPERATING PERMISSIBLE ROOF LOAD The maximum permissible roof load is: • Vehicles with high roof 330 lbs (150 kg) Trailer Hitches (Optional) Only install a trailer hitch receiver approved for your vehicle. For information on availability and installation, please see your authorized Sprinter Dealer. • The weight of any load carried on the roof, including the roof rack, must not exceed the maximum permissible roof load.
STARTING AND OPERATING 187 Vehicle and Trailer Weights and Ratings Gross Vehicle Weight Rating (GVWR) is the maximum permissible vehicle weight: 8,550 lbs (3,878 kgs), 9,990 lbs (4,531 kgs) or 10,200 lbs (4,627 kgs). NOTE: The weight of your Sprinter is indicated on the type plate. For type plate, see Identification Labels. Gross Vehicle Weight (GVW): comprises weight of vehicle including fuel, tools, spare wheel, installed accessories, passengers, cargo and trailer tongue. It must never exceed the GVWR.
STARTING AND OPERATING Checking Weights of Vehicle and Trailer To assure that the tow vehicle and trailer are in compliance with the maximum permissible weight limits, and to know the actual weights, have the loaded vehicle-trailer combination (tow vehicle including driver, passengers and cargo, trailer fully loaded) weighed on a commercial scale. Check the vehicle’s front and rear Gross Axle Weight (GAW), the GTW and TW.
STARTING AND OPERATING 189 Towing a Trailer There are many different laws, including speed limit restrictions, having to do with trailer towing. Make sure that your vehicle-trailer combination will be legal, not only for where you reside, but also for where you will be driving. A good source for this information can be the police or local authorities. Before you start driving with the trailer, check the trailer hitch, break-away switch, safety chains, electrical connections, lighting and tires.
STARTING AND OPERATING WARNING! CAUTION! Take into consideration that when towing a trailer, the handling characteristics are different and less stable from those when operating the vehicle without a trailer. If the transmission hunts between gears on inclines, manually shift to a lower gear (select "4", "3", "2" or "1"). A lower gear and reduction of speed reduces the chance of engine overloading and/or overheating. It is important to avoid sudden maneuvers.
STARTING AND OPERATING 191 CAUTION! Extreme care must be exercised since your vehicle with a trailer will require additional passing distance ahead than when driving without a trailer. Because your vehicle and trailer is longer than your vehicle alone, you will also need to go much farther ahead of the passed vehicle before you can return to your lane.
STARTING AND OPERATING EMISSIONS CONTROL SYSTEM (CATALYTIC CONVERTER) WARNING! When driving or parking the vehicle, make sure that its exhaust system does not come into contact with flammable material (such as dry leaves) as these materials may otherwise catch fire. INHALATION OF EXHAUST GAS WARNING! Inhalation of exhaust gas is hazardous to your health. All exhaust gas contains carbon monoxide and inhaling it can cause unconsciousness and lead to death.
STARTING AND OPERATING 193 BODY BUILDER GUIDELINE If you intend on making any alterations to the vehicle, we strongly recommend that you select one of the following options in order to obtain all necessary information: 1. Contact the authorized Sprinter Dealer nearest you to obtain a copy of the Sprinter Body Builder Guideline. 2. Call DaimlerChrysler Vans LLC at telephone (800) 992-1997 to request a copy of the Sprinter Body Builder Guideline (there may be a charge). 3.
STARTING AND OPERATING They are responsible for ensuring that modifications or equipment installation does not affect the safety of the vehicle. A Special Note Concerning Vehicle Alteration WARNING! Any modifications or alterations of the Sprinter vehicle not in compliance with the Sprinter Body Builder Guideline and the Sprinter Operator’s Manual may seriously inhibit its roadworthiness and safety and may lead to an accident resulting in serious personal injury or death.
WHAT TO DO IN EMERGENCIES CONTENTS 3 Hazard Warning Flasher Switch . . . . . . . . . . . . . 196 3 Removing a Wheel . . . . . . . . . . . . . . . . . . . . . . . . . 206 3 Fire Extinguisher (Optional) . . . . . . . . . . . . . . . . . 197 3 Installing a Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . 206 3 Vehicle Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 3 Jump Starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WHAT TO DO IN EMERGENCIES HAZARD WARNING FLASHER SWITCH WARNING! If the rear cargo doors are opened to 90° (detent position), the rear lights will be concealed. The vehicle is then not sufficiently safeguarded at the rear and may only be seen by other road users when they are close to the vehicle. This could lead to an accident. The vehicle must then be clearly marked in accordance with state and local laws, e.g., with a warning triangle. The switch is located on top of the steering column housing.
WHAT TO DO IN EMERGENCIES 197 FIRE EXTINGUISHER (OPTIONAL) NOTE: Read the manufacturer’s instructions on the fire extinguisher carefully and make yourself familiar with the operation of the fire extinguisher. VEHICLE TOOL KIT 6 1. Fire extinguisher 2. Locking mechanism The fire extinguisher is located in the driver’s side entrance area. 1. Locked 2. Unlocked Pull locking mechanism (2) on the side marked with an arrow to release the tether.
WHAT TO DO IN EMERGENCIES CHANGING THE TIRE If you get a flat tire while driving, gradually decrease your speed. Hold the steering wheel firmly and slowly move to a safe place on the side of the road. The pressure of the spare wheel always has to be checked regularly (at least after every tenth time at the filling station).
WHAT TO DO IN EMERGENCIES 199 Do not jack the vehicle up more than 1.2 in (30 mm) between the tire and the surface. Otherwise, the vehicle may tip over and may cause serious injury or death to you or others. Precautions when changing a wheel: For the torque, refer to "Installing a wheel"; Do not damage, grease or oil wheel bolts or their threads. Procedure: 1. Park the vehicle on a firm, level, non-slippery surface. 2.
WHAT TO DO IN EMERGENCIES Spare Wheel Location WARNING! If the rear cargo doors are opened to 90° (detent position), the rear lights will be concealed. The vehicle is then not sufficiently safeguarded at the rear and may only be seen by other road users when they are close to the vehicle. This could lead to an accident. The vehicle must then be clearly marked in accordance with state and local laws, e.g., with a warning triangle.
WHAT TO DO IN EMERGENCIES 201 Spare Wheel Beneath the End of the Frame Spare Wheel in Cargo Area (Optional) 6 Retaining screws for the spare wheel structural member (1) Hook (2) 1. Open the cargo doors and remove the retaining screws (1) with the lug wrench from the vehicle tool kit. 2. Lift the spare wheel structural member, unhinge the hooks (2), and lower the spare wheel structural member. Remove the spare wheel. 1. Open the rear cargo doors.
WHAT TO DO IN EMERGENCIES Spare Wheel Location for Chassis 2. Turn spare wheel holder to loosen. 3. Remove the spare wheel. 1. Loosen thumb nuts by hand and remove. 2. Use wrench to loosen fixing nut to the thread end. 3. Lift spare wheel holder. 4. Turn hooks to the side and lower spare wheel holder. Remove the spare wheel.
WHAT TO DO IN EMERGENCIES 203 JACK WARNING! To avoid the risk of serious or fatal injuries or vehicle damage, please bear the following points in mind: • The jack is intended only for raising the vehicle briefly, for instance, when changing a wheel. If it is not designed to enable work to be carried out underneath the vehicle. Do not crawl under the jacked-up vehicle. For work under the vehicle, stands must be used. • The jack must be placed on a firm, flat surface only.
WHAT TO DO IN EMERGENCIES Front Axle Jack Point (All Vehicles) Rear Axle Jack Point for 8,550 lbs (3,880 kgs) (Vehicle type 2500 HC/SHC) The vehicle jacking point is located under the longitudinal member in front of the front axle. The vehicle jacking point is located under the longitudinal member in front of the rear axle. CAUTION! Do not position the jack at the leaf spring or the differential housing.
WHAT TO DO IN EMERGENCIES 205 Rear Axle Jack Point for 9,990 lbs (4,530 kgs) (Vehicle type 3500 HC/SHC) Rear Axle Jack Point for Chassis (Vehicle type 2500 C and 3500 C) 6 The vehicle jacking point is located under the longitudinal member in front of the rear axle. The vehicle jacking point is locked next to the front recess for the leaf spring. CAUTION! CAUTION! Do not position the jack at the leaf spring or the differential housing.
WHAT TO DO IN EMERGENCIES REMOVING A WHEEL 1. Loosen the wheel bolts. 2. Jack up the vehicle until the wheel is clear of the ground. INSTALLING A WHEEL 3. Unscrew the wheel bolts and remove the wheel (keep the wheel bolts clean). NOTE: If the vehicle moves forwards or backwards while it is being jacked-up, lower it again and reposition the jack. When the vehicle is jacked-up, the jack must stand vertically (plumb-line).
WHAT TO DO IN EMERGENCIES 207 WARNING! WARNING! Different wheel bolts are required for pressed steel and light-alloy wheels. Incorrect mounting bolts or improperly tightened mounting bolts can cause the wheel to come off. To avoid the risk of serious or fatal injuries or vehicle damage, please bear the following points in mind: Incorrect wheel lug bolts for the wheels could work loose, thereby causing you to lose control of the vehicle.
WHAT TO DO IN EMERGENCIES Tightening torque for 9,990 lbs (4,530 kgs) (vehicle type 3500 C/HC/SHC): Steel wheel – 138 lbf.ft ±14 lbf.ft (190 N.m ±20 N.m) Centering wheels with wheel bolts • If dual assemblies are used, before placement the inner wheel should be inspected to ensure that all ball bearing rings are in proper position. • Remove jack and stow it in the vehicle tool kit. • Install the wheel and snug the wheel bolts. • Check the tire pressure. • Slightly tighten wheel bolts.
WHAT TO DO IN EMERGENCIES 209 JUMP STARTING If the battery is dead, the engine can be started with jumper cables from another vehicle’s battery. WARNING! A battery will produce hydrogen gas, which is flammable and very explosive. Avoid open flames and the formation of sparks in the vicinity of the batteries. Refrain from smoking or cell phone use. Avoid improper connection of jumper cables. Observe safety precautions batteries.
WHAT TO DO IN EMERGENCIES 1. First connect the positive terminals of the two batteries (see illustration, Items 1 + 2). Start with the booster battery. 2. Then connect the negative terminal of the vehicle with the booster battery to a vehicle ground point of the vehicle with the discharged battery, such as to the engine block (see illustration, Items 3 + 4). Start with the booster battery. 3. Start the engine in the customary manner. 4. Allow the engine to run for a short time.
WHAT TO DO IN EMERGENCIES 211 TOWING THE VEHICLE WARNING! Do not tow the vehicle if the key cannot be turned in the ignition lock. If the key cannot be turned, the ignition lock remains locked and the vehicle cannot be steered. With the engine not running there is no power assistance for the braking and steering systems. In this case, it is important to keep in mind that a considerably higher degree of effort is necessary to brake and steer the vehicle.
WHAT TO DO IN EMERGENCIES If the Engine is Damaged For towing distances up to 30 miles (about 50 km) • Shift gear selector lever to "N" position. • Do not exceed a towing speed of 30 mph (50 km/h). For towing distances greater than 30 miles (about 50 km) • Remove the propeller shafts leading to the drive axles. The vehicle can be towed without restriction. If the Transmission is Damaged • Remove the propeller shafts leading to the drive axles. If the Front Axle is Damaged • Raise the front axle.
MAINTAINING YOUR VEHICLE CONTENTS 3 Engine Compartment. . . . . . . . . . . . . . . . . . . . . . . 215 3 Sprinter Original Parts . . . . . . . . . . . . . . . . . . . . . . 217 3 Service Products . . . . . . . . . . . . . . . . . . . . . . . . . . . 217 U Disposal of Service Products . . . . . . . . . . . . . . 218 3 Emission Related Component Warranty Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218 3 Regular Checks . . . . . . . . . . . . . . . . . . . . . . .
MAINTAINING YOUR VEHICLE Headlamps, Taillamps, Identification Lamps, Turn Signal Lenses . . . . . . . . . . . . . . . . . . . . . . . U Reversing Aid Sensors . . . . . . . . . . . . . . . . . . . . U Window Cleaning . . . . . . . . . . . . . . . . . . . . . . . U Wiper Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U Light Alloy Wheels . . . . . . . . . . . . . . . . . . . . . . U Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . .
MAINTAINING YOUR VEHICLE 215 ENGINE COMPARTMENT 7
MAINTAINING YOUR VEHICLE Legend For Engine Compartment 1. Windshield washer system fluid reservoir. 2. Maintenance indicator for air cleaner element (Optional). 6. Fuel filter with water separator. 7. Hydraulic brake fluid reservoir. 8. Coolant reservoir. 4. Oil filler neck. 9. Battery The auxiliary battery is located underneath the front passenger seat (optional equipment). 5. Ribbed V-belt. Auxiliary drive (Optional) refer to “Auxiliary drive“. 10.
MAINTAINING YOUR VEHICLE 217 SPRINTER ORIGINAL PARTS Every authorized Sprinter Dealer maintains a stock of Sprinter original parts for maintenance and repair work. SERVICE PRODUCTS Mechanical elements and the lubricants used for them must be carefully matched. Over 6,000 retailers around the world guarantee that you can be supplied with Sprinter original parts wherever you are.
MAINTAINING YOUR VEHICLE Disposal of Service Products Dispose of service products and of parts which come into contact with them (e.g. filters) in an environmentally responsible manner. Comply with applicable bars and regulations.
MAINTAINING YOUR VEHICLE 219 Windshield Washer System Fluid Reservoir Air Filter Restriction Indicator (Optional) 1. Washer system fluid reservoir When topping off, add windshield washer fluid ("S" for summer or "W" for winter) to the water. The indicator on the air filter housing in the engine compartment shows the degree of contamination in the air filter element. If the red field reaches the 100 % range, the air filter element should be replaced as soon as possible.
MAINTAINING YOUR VEHICLE Approved Engine Oils NOTE: Use only engine oils that are labeled on the container as meeting the specifications of API (American Petroleum Institute) and/or DaimlerChrysler specification sheets MB 228.3, 228.5, 229.3 and 229.5, such as MOPAR® SAE 15W-40 HD Diesel Engine Oil (e.g. MOPAR® Part No. 04798231AD), or equivalent. Always refer to the following viscosity chart for the proper viscosity grade based on ambient temperature.
MAINTAINING YOUR VEHICLE 221 Engine Oil Level Check the engine oil level at regular intervals with the vehicle standing on a level surface. • Check engine oil level about 5 minutes after stopping the engine, which should have reached its regular operating temperature. The normal operating temperature should have been reached and maintained for some time. • Wipe the dipstick clean with a lint-free cloth before checking.
MAINTAINING YOUR VEHICLE Ribbed V-Belt Hydraulic Brake System, Clutch Mechanism Fluid Level The ribbed V-belt drives the accessories, such as generator, coolant pump and hydraulic steering pump. 1. Brake fluid reservoir Brake fluid level must be between the MIN and MAX marks in the reservoir (1). The ribbed V-belt is automatically kept tensioned. Check the state of the ribbed V-belt regularly, such as at every engine oil level check. The belt must not be damaged, worn, oiled or glazed.
MAINTAINING YOUR VEHICLE 223 Brake fluid Refer to the "Recommended Fluids" chart later in this section for recommended brake fluids. In the course of its service life, the boiling point of the brake fluid will fall due to the continuous absorption of moisture from the atmosphere. If the brakes are placed under heavy loads (e.g., on steep hills) bubbles of steam can then form in the brake system. This will adversely affect the brakes' effectiveness.
MAINTAINING YOUR VEHICLE Have the coolant renewed at least every 15 years or after 160,000 miles. When the coolant is renewed, the new coolant should contain 50% antifreeze/corrosion inhibitor by volume. This corresponds to antifreeze protection down to 37 °C/-35°F. A regular check is included in the maintenance service.
MAINTAINING YOUR VEHICLE 225 WARNING! In order to avoid any possibly serious burns: • If you see flames or smoke coming from the engine compartment, or if the coolant temperature gauge indicates that the engine is overheated, do not open the hood. Move away from the vehicle and do not open the hood until the engine has cooled. If necessary, call the fire department. • Do not remove pressure cap on coolant reservoir if engine temperature is above 194 °F (+90 ×C).
MAINTAINING YOUR VEHICLE If the engine is already at its regular operating temperature: Add coolant until the coolant level is about 0.6 inch (1.5 cm) above the base area which is visible through the filler opening. • Replace and tighten the radiator cap. If a large quantity of coolant has been lost, or if smaller amounts are lost at regular intervals, have the engine cooling system examined by an authorized Sprinter Dealer. For coolant composition and water quality, contact your Sprinter Dealer.
MAINTAINING YOUR VEHICLE 227 BATTERIES WARNING! Failure to follow these instructions can result in severe personal injuries and death. Never lean over batteries while connecting, you might get injured, if the battery explodes. Battery fluid contains sulfuric acid. Do not allow this fluid to come in contact with eyes, skin or clothing. In case it does, immediately flush affected area with water and seek medical help if necessary. A battery will also produce hydrogen gas, which is flammable and explosive.
MAINTAINING YOUR VEHICLE Reconnecting the Battery Charging the Battery Disconnect the battery before charging it with a battery charger. Comply with the operating instructions for the battery charger. To ensure that the battery is disposed of in an environmentally responsible manner, it should only be replaced by an authorized Sprinter Dealer. Batteries contain material that can harm the environment with improper disposal. Large 12 volt storage batteries contain lead.
MAINTAINING YOUR VEHICLE 229 WARNING! • Use only refrigerants and compressor lubricants approved by the manufacturer for your air conditioning system. Some unapproved refrigerants are flammable and can explode, injuring you. Other unapproved refrigerants or lubricants can cause the system to fail, requiring costly repairs. Refer to Section 3 of the Warranty Information Book for additional warranty information. • The air conditioning system contains refrigerant under high pressure.
MAINTAINING YOUR VEHICLE REPLACING WIPER BLADES 1. Fold over the wiper arm (2) and place the wiper blade crosswise. 2. Press the retaining spring (1) and push the wiper blade out of the end of the wiper arm (2). 3. Remove the wiper blade. 4. Insert the end of the wiper arm (2) into the larger cutout (3) of the wiper blade. 5. Push the wiper blade into the end of the wiper arm (2) until the retaining spring (1) engages.
MAINTAINING YOUR VEHICLE 231 Appearance Care and Corrosion Protection WARNING! Many cleaning products can be hazardous. Some are poisonous, others are flammable. Always keep cleaning products sealed and out of the reach of children. Always follow the instructions on the particular container. Always open your vehicle’s doors or windows when cleaning the inside. Never use fluids or solvents that are not designed for cleaning your vehicle. Do not use fuel as a cleaning agent.
MAINTAINING YOUR VEHICLE Because of the possibility of incompatibility between materials used in the production process and others applied later. Power Washer When using a power washer for cleaning the vehicle always observe manufacturers’ operating instructions. WARNING! CAUTION! Never use openings in the bodywork as steps. You could otherwise damage the vehicle and it could lead to an accident. The intense jet of water of a round nozzle can result in damage to the tire.
MAINTAINING YOUR VEHICLE 233 Automatic Car Wash If the vehicle is very dirty, prewash it before you drive into the car wash. WARNING! Smears impair visibility, which is impaired further by unfavourable conditions (e.g. fog, darkness, driving snow). If a wax preservative is sprayed on after washing the vehicle, wipe off the wax from the windshield and the wiper blade rubbers. This will prevent smears forming on the windshield.
MAINTAINING YOUR VEHICLE Corrosion protection, such as anticorrosion wax should be applied to the engine compartment after every engine cleaning. Before applying, all control linkage bushings and joints should be lubricated. The poly-V-belt and all pulleys should be protected from any wax. Vehicle Washing Do not use hot water or wash your vehicle in direct sunlight. Use only a mild car wash detergent. Thoroughly spray the vehicle with a diffused jet of water.
MAINTAINING YOUR VEHICLE 235 Window Cleaning Use a window cleaning solution on all glass surfaces. An automotive glass cleaner is recommended. N54.65-2046-20 7 Reversing Aid Sensors Use a mild car wash detergent with plenty of water. To prevent scratches, never apply strong force and use only a soft, non-scratchy cloth when cleaning the sensors. Do not attempt to wipe dirty sensors with dry, coarse or hard cloths and do not scrub. You will otherwise scratch or damage the sensors.
MAINTAINING YOUR VEHICLE WARNING! For safety reasons, remove key from ignition lock before cleaning the windshield, otherwise the wiper motor can suddenly turn on and cause injury. Dirty or iced-up steps create a risk of slipping or falling. Do not use the step in the front bumper when it is icy or dirty. Wiper Blade Clean the wiper blade rubber with a clean cloth and detergent solution.
MAINTAINING YOUR VEHICLE 237 Cup Holder Use a gentle dishwashing detergent or mild detergent for delicate fabrics as a washing solution. Wipe with a cloth moistened in lukewarm solution. Do not use scouring agents. Seat Belts The webbing must not be treated with chemical cleaning agents. Use only clear, lukewarm water and soap. Do not dry the webbing at temperatures above 176 °F (+80 °C) or in direct sunlight. WARNING! Do not bleach or dye seat belts as this may severely weaken them.
MAINTAINING YOUR VEHICLE Plastic and Rubber Parts Do not use oil or wax on these parts. Do not use any caustic or alcohol-based or solventbased substances to clean plastic surfaces. Avoid the use of stain removers, iodine tincture, nail varnish and nail varnish remover, acetone, methylated spirits, chlorine or ammonium-based cleaning agents, cleaning agents containing abrasive substances. ELECTRICAL FUSES Damaged fuses are recognizable from their burnt-out filament.
MAINTAINING YOUR VEHICLE 239 Standard Fuse and Relay Equipment Position of fuses and relays 7 1. Locked 2. Unlocked 3. Detent spring – engage when the cover is fitted 4. Fuses 5.
MAINTAINING YOUR VEHICLE Fuse Assignment, Standard Equipment
MAINTAINING YOUR VEHICLE 241 No. Rated 1. 10A Circuit Parking lamp right, taillamp right 10. 10A Instrument lighting, license plate lamp daytime driving lamps 2. 10A High beam head lamp,right 11. 10A Side lamp, left; taillamp, left 3. 10A High beam head lamp, left, high beam indicator lamp 12. 10A Low beam headlamp, right 13. 10A Low beam headlamp, left 4. 10A Backup lamp 14. 15A Fog lamp 5. 10A Brake lamp 15. 10A Radio (terminal 15) 6. 20A Windshield wiper motor 16.
MAINTAINING YOUR VEHICLE Relay Assignment, Standard Equipment 1. Windshield wiper motor (W) 2. Diesel engine control unit (M) 3. Turn signals (B) Fuse and Relay Optional Equipment The cover is located below the driver’s seat. Remove cover: 1. Press both detent springs down and remove cover. Install cover: 2. Position cover at bottom and engage both detent springs.
MAINTAINING YOUR VEHICLE 243 Fuse, Relay, and Diode Assignments – Optional Equipment 7
MAINTAINING YOUR VEHICLE NOTE: The arrangement of the fuses (1) depends on the optional equipment installed on the vehicle. The assignments are shown on the inside of the cover of the fuse box. Diodes: No. Circuit Fuses: No. Rated Circuit 5. 10A Immobilizer 6. 7.5A Anti-lock brake system (ABS) Electronic Stability program (ESP)* 1. Not in use 7. 25A 2. Not in use Anti-lock brake system (ABS) Electronic Stability program (ESP)* 3. Not in use 8.
MAINTAINING YOUR VEHICLE 245 BULB REPLACEMENT Front Lamp Unit WARNING! Bulbs and bulb holders can become very hot. Allow the lamp to cool down before changing the bulb. Keep bulbs out of reach of children. Do not use bulbs which have been dropped or which show signs of scratches on the glass. They could explode. Changing an H7 bulb: The bulb is pressurized. Always wear eye and hand protection. Switch the lights off to prevent short circuits. Only touch new bulbs with a clean, lint-free cloth.
MAINTAINING YOUR VEHICLE Turn Signal Lamps and Side-Marker Lamps 1. Turn signal lamp and sidemarker lamp, 3457 NA – 12V 28/7.5W, yellow glass 2. Low beam headlamp, H7 – 12V 55W 3. Fog lamp, H1 – 12V 55W 1. Turn bulb holder, together with counterclockwise and remove. 2. Remove the bulb from the bulb holder. bulb, 4. Side and parking lamps, W5W – 12V 5W 3. Insert a new bulb in the bulb holder. 5. High beam headlamps, H1 – 12V 55 4.
MAINTAINING YOUR VEHICLE 247 Low Beam Headlamps 3. Remove the bulb. 4. Insert the new bulb so that the retaining lugs are fed into the recesses in the reflector section of the bulb holder. 5. Clip in the retaining springs. 6. Press on the cable connector. 7. Secure the housing cap. 7 1. Unplug the cable connector from the bulb. 2. Unclip in the retaining springs. Press the retaining springs towards the headlamps and down (direction of arrow).
MAINTAINING YOUR VEHICLE Fog Lamp (Optional) 3. Remove the bulb. 4. Put in the new bulb so that the retaining lugs on the bulb holder are inserted into the recesses in the bulb holder reflector section. 5. Secure both retaining springs. 6. Press on the cable connector. 7. Secure the housing cap. 1. Remove the cable connector from the bulb holder. 2. Press both retaining springs in the direction of the headlamps and then outward (in the direction of the arrow).
MAINTAINING YOUR VEHICLE 249 Side and Parking Lamps High Beam Headlamp 1. Pull out the bulb holder with the bulb. 2. Replace the bulb. 1. Unplug the cable connector from the bulb. 2. Press the retaining spring towards the headlamps and outwards (direction of arrow). 3. Remove the bulb. 4. Insert the new bulb so that the retaining lugs are fed into the recesses in the reflector section of the bulb holder. 5. Clip in the retaining springs. 6. Press on the cable connector. 7. Secure the housing cap. 7 3.
MAINTAINING YOUR VEHICLE Taillamps Cargo/Passenger Van (1) Brake lamp, taillamp, standing lamp, P21/5W – 12V 21/5W 1. Locked 2. Unlocked (2) Backup lamp, P21W – 12V 21W Bulbs are changed from inside the cargo area. (4) Side-marker lamp, R5W – 12V 5W The rear lamp cluster bulb holder is located behind the interior paneling. Remove the paneling. (3) Turn signal lamp, P21W – 12V 21W 1. Unclip and remove the bulb socket. 2.
MAINTAINING YOUR VEHICLE 251 Chassis 1. Loosen retaining screw a and remove lamp housing. 2. To change a bulb, press the bulb into the bulb socket, turn it counterclockwise and remove. 3. Insert the new bulb. 4. Install lamp housing.
MAINTAINING YOUR VEHICLE License Plate Lamps (Cargo/Passenger Vans Only) Additional Brake Lamp (Cargo/Passenger Vans Only) 1. Press the bulb socket to the left, against the force of the spring, and remove. 2. Replace the bulb, C5W – 12V 5W. (1) Retaining screws 3. Install the cover. 4. Re-install the bulb socket. 1. Take out the retaining screws (1) and remove the lamp housing. 2. To change a bulb, P21W – 12V 21W Press the bulb into the bulb socket, turn it counterclockwise and remove. 3.
MAINTAINING YOUR VEHICLE 253 Side-Mounted Turn Signals Side-Marker Lamps, Standing Lamps (Optional) 7 1. Press the lamp housing to the front, against the force of the spring, and remove. 2. Replace the bulb, W5W - 12V 5W 3. Install the bulb socket. Retaining screws (1) Bulb socket (2) 1. Take out the retaining screws (1) and remove the lamp housing. 2. Turn the bulb socket (2) counterclockwise and remove. 3. Replace the bulb, W3W – 12V 3W. 4. Install the bulb socket (2).
MAINTAINING YOUR VEHICLE Identification Lamps (Cargo/passenger vans only) (1) Retaining screw 1. Take out the retaining screw (1) and remove the lamp housing. 2. To change a bulb, 12V 4CP Press the bulb into the bulb socket, turn it counterclockwise and remove. 3. Insert the new bulb. 4. Install the lamp housing. Interior Lighting in Passenger Compartment and Load Compartment 1. Align a screwdriver on the retaining spring, press it in and pry the lamp housing out. 2. Replace the bulb, K – 12V 18W 3.
MAINTAINING YOUR VEHICLE 255 Interior Lighting with Reading Lamp Interior Lighting with Interior Sensor Protection 1. Use a screwdriver on the catch spring to press in and remove the bulb housing. 2. Replace the bulb, K – 12V 10W. 1. Use a screwdriver on the catch spring, remove the bulb housing. 2. Turn the bulb holder with the bulb in the direction of the arrow and remove it. 7 3. Install the lamp housing. 3. Replace the bulb holder and bulb, K – 12V 6W 4. Install the lamp housing.
MAINTAINING YOUR VEHICLE Exit Lamps (Optional) 1. Use a screwdriver on the catch spring to remove the lamp housing (1). 2. Press the locating spring on the cable connector (2), hold it down, and remove the cable connector (2). 3. Turn the bulb holder (3) to the left and remove it. 4. Replace the bulb, W5W - 12V 5W. 5. Install the bulb holder (3) and attach the cable connector (2).
MAINTAINING YOUR VEHICLE 257 CAPACITIES Engine with oil filter Engine oil Fuel tank Cooling system Windshield washer system Including reserve fuel All vehicles about 9.5 US qt (9.0 l) about 26.4 US gal (100 l) about 2.8 US gal (10.5 l) about 2.7 US gal (10.0 l) about 7.4 US qt (7.
MAINTAINING YOUR VEHICLE Recommended Fluids and Lubricants The manufacturer recommends for your vehicle model the use of DaimlerChrysler approved fluids and lubricants, e.g. engine oil, gear oil, automatic transmission fluid, brake fluid, power steering fluid, coolant and anti-corrosion/anti-freeze fluid only.
MAINTAINING YOUR VEHICLE 259 The following oils have been determined to meet DaimlerChrysler requirements.
MAINTAINING YOUR VEHICLE Raloy Motor Diesel Repsol Turbo UHPD Roshfrans Voltro Diesel1 Shell Helix Ultra Shell Helix Ultra Shell Rimula X CH-4 Shell Rimula X CH-4 Shell Rotella T Multigrade1 Super Diesel Oil MB-3 Supreme Duty Diesel Engine Oil Multigrade Unoil GX-7 Ursa Premium TDX Ursa Premium TDX Valvoline SynPower MXL 15W-40 10W-40 15W-40 5W-30 5W-40 15W-40 20W-50 15W-40 15W-40 15W-40 228.3 228.5 228.3 229.3 229.3 228.3 228.3 228.3 228.3 228.3 5W-40 10W-30 15W-40 0W-30 229.3 228.3 228.3 229.
MAINTAINING YOUR VEHICLE 261 COMPONENT SERVICE INTERVAL PRODUCT NAME/PRODUCT NUMBER MB SHEET Air Conditioning The air conditioning system of your vehicle contains R-134a, a refrigerant that does not deplete the ozone layer in the upper atmosphere. Refrigerant R-134a Automatic Transmission Fluid — Refrigerant R-134a 361.0 once only at 80,000 mi (128,000 km) Shell ATF 3403/M-115 MOPAR® Part No. 05127382AA, or equivalent Fuchs/Shell ATF 3353 236.10 236.
MAINTAINING YOUR VEHICLE COMPONENT Engine Coolant, Anticorrosion/ Antifreeze Fluid SERVICE INTERVAL 15 years or 160,000 mi (256,000 km) PRODUCT NAME/PRODUCT NUMBER MB SHEET EURO Peak Coolant/Anti-freeze, OLD WORLD INDUSTRIES Zerex G05, The Valvoline Company Zerex G48, The Valvoline Company Glysantin G05, BASF AG MOPAR® Part No. 05066386AA, or equivalent 325.0 — Mobil ATF-D, Exxon Mobil Corporation, or equivalent 236.3 120,000 mi (192,000 km) Shell Spirax MB 90 Caltex Hypoid LD MOPAR® Part No.
MAINTENANCE SCHEDULES CONTENTS 3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264 3 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264 3 Maintenance - Without ASSYST Maintenance Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265 U Maintenance Intervals . . . . . . . . . . . . . . . . . . . . 265 3 3 Maintenance - With ASSYST Maintenance Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
M A I N T E N A N C E S C H E D U L E S 8 264 MAINTENANCE SCHEDULES INTRODUCTION This is intended as a guide to the service requirements of your vehicle. It contains all necessary instructions concerning service intervals and operations which have to be carried out. Scope and frequency of maintenance work primarily depend on the vehicle's operating conditions. In the interest of maintaining the vehicle's operating safety, the specified work should be performed regularly and in good time.
MAINTENANCE SCHEDULES 265 The use of Special lubricant additives is not recommended. The use of such additives may affect your warranty rights. With regard to legal stipulations concerning emissions control, please note that engines have to be serviced and adjusted in accordance with special instructions and using special measuring equipment. Modifications to or interference with the emissions control systems are not permissible. All Sprinter Dealer are familiar with the relevant and appliable regulations.
M A I N T E N A N C E S C H E D U L E S 8 266 MAINTENANCE SCHEDULES MAINTENANCE - WITH ASSYST MAINTENANCE COMPUTER ASSYST provides you with information on the best possible timing for maintenance work. When the next maintenance service is due, this will be indicated in the multi-function display with the symbol 9 Oil service and fuel filter replacement 9 Maintenance service - displayed in km/miles or days.
MAINTENANCE SCHEDULES 267 SPECIAL MAINTENANCE REQUIREMENTS If bodies built by manufacturers other than DaimlerChrysler Corporation are fitted to the vehicle, the maintenance requirements and lubrication intervals specified by the body manufacturer must be adhered to, in addition to all standard maintenance requirements. ENGINE OIL CHANGE AND FILTER REPLACEMENT In a minimum, change the engine oil and oil filter once a year - even if the vehicle mileage per year is extremly low.
M A I N T E N A N C E S C H E D U L E S 8 268 MAINTENANCE SCHEDULES SCOPE OF WORK FOR MAINTENANCE SERVICE Oil Service Oil change Engine: Oil change and filter replacement Check fluid levels of the following system, refill as necessary. If fluid is lost, trace and eliminate cause – as a separate order.
MAINTENANCE SCHEDULES 269 Check fluid levels for the following systems, correct as necessary. Should there be a loss of fluid which cannot be explained by regular use, trace and eliminate the cause. Engine cooling system Check corrosion inhibitor/antifreeze, refill as necessary.
M A I N T E N A N C E S C H E D U L E S 8 270 MAINTENANCE SCHEDULES Additional Maintenance Work Additional Maintenance Work After ...
IF YOU NEED CONSUMER ASSISTANCE CONTENTS 3 Suggestions For Obtaining Service For Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U Prepare for the Appointment . . . . . . . . . . . . . . U Prepare a List . . . . . . . . . . . . . . . . . . . . . . . . . . . U Be Reasonable with Request . . . . . . . . . . . . . . . 272 272 272 272 3 If You Need Assistance . . . . . . . . . . . . . . . . . . . . . 272 3 Warranty Information . . . . . . . . . . . . . . . . . . . . . .
IF YOU NEED CONSUMER ASSISTANCE SUGGESTIONS FOR OBTAINING SERVICE FOR YOUR VEHICLE Prepare for the Appointment If you’re having warranty work done, be sure to have the right papers with you. Take your warranty folder. All work to be performed may not be covered by the warranty, discuss additional charges with the service manager. Keep a maintenance log of your vehicle’s service history.
IF YOU NEED CONSUMER ASSISTANCE 273 • If for some reason you are still not satisfied, talk to the general manager or owner of the dealership. They want to know if you need assistance. DaimlerChrysler Canada, Inc. Customer Center P.O. Box 1621 • If your dealership is unable to resolve the concern, you may contact the Manufacturer’s Customer Center.
IF YOU NEED CONSUMER ASSISTANCE Service Contract You may have purchased a service contract for your vehicle to help protect you from the high cost of unexpected repairs after your manufacturer’s new vehicle limited warranty expires. The manufacturer stands behind only the manufacturer’s Service Contracts. If you purchased a manufacturer’s Service Contract, you will receive Plan Provisions and an Owner Identification Card in the mail within three weeks of your vehicle delivery date.
IF YOU NEED CONSUMER ASSISTANCE 275 WARRANTY INFORMATION See your manufacturer’s Warranty Information Booklet for information on your warranty coverage and transfer of warranty. MOPAR® PARTS Mopar® fluids, lubricants, parts, and accessories are available from your dealer. They will help you keep your vehicle operating at its best. REPORTING SAFETY DEFECTS In the 50 United States and Washington D.C.
INDEX A A Special Note Concerning Vehicle Alteration. . . . 194 Acceleration Skid Control . . . . . . . . . . . . . . . . . . . . . 164 Deactivating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 Indicator Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Warning Lamp . . . . . . . . . . . . . . . . . . . . . . . . 143, 166 Acceleration Skid Control (ASR). . . . . . . . . . . . 166, 167 Air Conditioner for the Rear Passenger Compartment 125 Air Recirculation . . . . . . .
INDEX ASSYST Maintenance Computer . . . . . . . . . . . . . . . 110 Automatic Lock Feature . . . . . . . . . . . . . . . . . . . . . . . . 19 Automatic Transmission . . . . . . . . . . . . . . . . . . . . . . 145 Accelerator Position . . . . . . . . . . . . . . . . . . . . . . . . 146 Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 Gear Selector Lever Position . . . . . . . . . . . . . . . . . 147 Maneuvering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX 279 Engine Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 233 Headlamps, Taillamps, Turn Signal Lenses . . . . 234 Vehicle Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 Care of vehicle Paintwork, painted body components . . . . . . . . 233 Power washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232 Tar stains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233 Catalytic Converter . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Comfort Tire Pressures . . . . . . . . . . . . . . . . . . . . . . . . 178 Compartments in Front Doors. . . . . . . . . . . . . . . . . . . 86 Constant RPMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 Consumer Assistance Be Reasonable with Request . . . . . . . . . . . . . . . . . 272 If You Need Assistance . . . . . . . . . . . . . . . . . . . . . 272 Prepare a List. . . . . . . . . . . .
INDEX 281 Engine Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233 Engine Control Unit Indicator Lamp . . . . . . . . . . . . 107 Engine Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223 Engine Cooling System. . . . . . . . . . . . . . . . . . . . . . . . 223 Engine Oil Consumption . . . . . . . . . . . . . . . . . . . . . . . 53 Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221 Indicator in Instrument Cluster . . . . . . . . . . . .
INDEX Headlamp Range Control. . . . . . . . . . . . . . . . . . . . . . . 68 Headlamps, taillamps, turn signal lenses . . . . . . . . 234 Heated Rear Window . . . . . . . . . . . . . . . . . . . . . . . . . 121 Heater, Seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116, 118 Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Hydroplaning. . . . . . . . . . . . . .
INDEX 283 Acceleration Skid Control Warning Lamp . 143, 166 Additional Brake Lamp . . . . . . . . . . . . . . . . . . . . . 252 Anti-Lock Brake System (ABS) Indicator Lamp. 161 Battery Charge Indicator Lamp . . . . . . . . . . . . . . 104 Brake Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Coolant Level Indicator Lamp . . . . . . . . . . . . . . . 106 Electronic Brake Force Distribution . . . . . . . . . .
INDEX Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264 With ASSYST Maintenance Computer . . . . . . . . 266 Without ASSYST Maintenance Computer . . . . . 265 Maximum Engine Speed . . . . . . . . . . . . . . . . . . . . . . 142 Mechanical Sun Roof. . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Mechanical Sun Roof Operation . . . . . . . . . . . . . . . . . 81 Mirror Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Mirrors Adjustment . . . . . .
INDEX 285 Relay Assignment, Standard Equipment. . . . . . . . . 242 Remote Keyless Entry . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Replacing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Unlocking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Removing a Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 Replacing Wiper Blades . . . . . . . . . . . . . . . .
INDEX Sliding Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Snow Chains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 Spare Wheel Location . . . . . . . . . . . . . . . . . . . . . . . . . 200 Special Maintenance Requirements . . . . . . . . . . . . . 267 Speed Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Sprinter Original Parts . . . . . . . . . . . . . . . . . . . . . . . . 217 SRS Malfunction Indicator Lamp . . . . .
INDEX 287 Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Towing Protection and Passenger Compartment Protection Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Towing the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 If the Engine is Damaged. . . . . . . . . . . . . . . . . . . . 212 If the Front Axle is Damaged . . . . . . . . . . . . . . . . 212 If the Rear Axle is Damaged . . . . . . . . . . . . . . . . .
INDEX Windows De-Fogging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 De-Icing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Windshield Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Windshield Washer System Fluid Reservoir. . . . . . 219 Windshield Wiper Switch . . . . . . . . . . . . . . . . . . . . . . 75 Windshield wipers with rain sensor. . . . . . . . . . . . . . 76 Winter Operation. . . . . . . . . . . . . . . . . . . . . . . . . .
