User Manual
8
ELECTRICAL CONTROLS
1. Foot Switch. Does not apply to this machine.
• Laser (Optional). This control turns the optional
laser line generator "OFF" and "ON".
2. Hydraulic. Not applicable when plugged.
3. Mist Lube (Optional). This switch turns the optional
band mist lubricator "OFF" and "ON".
4. Band Start/Stop. Push this upper green portion
of the button to start the band drive motor. Push
the lower red portion of the button to stop the band
drive motor.
Typical Electrical Control Box.
5. All Stop (Emergency Stop). Push this red
mushroom head button to stop all functions of the
machine. To resume operation, the button must be
reset by rotating the button head clockwise until
the head pops up.
Other Controls
1. Disconnect Switch. This switch, located on the
electrical control box enclosure, supplies incoming
power to the machine.
2. Worklight (Optional). A switch on the worklight
turns the light "OFF" and "ON".
3. Controls for the optional DBW-15 Buttwelder are
described in a seperate instruction manual.
BAND SPEED CONTROLS
1. The transmission gear shift lever is located on the
machine's right side below the worktable. The band
speed control is located on the electrical control
box.
2. The operator can select between "high" and "low"
band speed ranges by hold down the shift lever
lock and move the transmission gear shift lever:
(a) To the left to obtain "high" range speeds -- 550
to 5500 fpm (170 to 1675 m/min); (b) To the right
to obtain "low" range speeds -- 30 to 320 fpm (10
to 100 m/min).
• The "neutral" position is in the middle of the slot.
The band speed MUST be at its lowest speed before
the shift lever can be moved to "neutral".
3. Variable speed within both ranges is changed
by turning the Band Speed knob. Turn the
control clockwise to "increase" the band speed,
counterclockwise to "decrease" it.
4. During machine operation, keep the following band
speed and gear shifting precautions in mind:
Adjust the band speed only while the machine
is running.
Always turn the band speed knob to its lowest
speed before stopping the machine or shifting
into "neutral".
Always allow the saw band to stop completely
before opening any bandwheel door.
Stop the machine to shift gears. Then turn
the drive bandwheel by hand to engage the
clutch while shifting.
DO NOT attempt to force the gear shift lever
into place.
5. If the transmission gears are not in position to
mesh: (a) Turn the machine off; (b) Open the lower
bandwheel door, and; (c) Manually turn the lower
bandwheel until meshing occurs. DO NOT attempt
to force the gear shift lever into place.
SAW BAND PREPARATION
Saw Band Selection
1. The machine is equipped with an Imperial Bi-Metal
Super Silencer saw band that is 154 inches (3911.6
mm) long. It will accept saw band widths from 1/16
to one (1) inch (1.6 to 25.4 mm).
2. Standard equipment includes:
• One (1) set of high-speed, insert-type saw guide
blocks for saw bands from 1/16 to 1/2 inch (1.6 to
12.7 mm) wide.










