User Manual

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TABLE OF CONTENTS
MACHINE DIMENSIONS
Floor Plan ............................................................... 1
Front View .............................................................. 2
MACHINE FEATURES
Front View .............................................................. 3
INSTALLATION
Location .................................................................. 4
OSHA Notice .......................................................... 4
Cleaning ................................................................. 4
Unpacking ............................................................... 4
Lifting ...................................................................... 4
Machine Alignment ................................................. 4-5
Electrical Installation ............................................... 5
Preparation for Use ................................................ 5
OPERATION
Safety Precautions ................................................. 6
Using the Job Selector ........................................... 6
Electrical Controls ................................................... 7
Band Speed Controls ............................................. 7
Saw Band Preparation ............................................ 7-9
Post Adjustment ...................................................... 9
Worktable and Tilt Adjustment ................................ 9-10
Wheel Brush and Chip Removal ............................ 10
Typical Operation Procedures ................................ 10-11
LUBRICATION
Lubrication Chart .................................................... 12
Lubrication Diagram ............................................... 13
MAINTENANCE
Replacing Crowned Bandwheel Tires ..................... 14
Insert-Type Saw Guides ......................................... 14
Electric Motors ........................................................ 14
Head Components .................................................. 14
Transmission .......................................................... 14
Wheel Brush ........................................................... 14
Machine Cleaning ................................................... 14
Band Drive Belt ....................................................... 14-15
Mist Coolant ............................................................ 15
TROUBLE SHOOTING .................................. 16-17
ACCESSORIES
Disc Cutter .............................................................. 18
Miter No. 2 Cut-Off (Side Mount) ............................ 18
Rip Fence ............................................................... 18
Heavy Work Slides ................................................. 18-19
Workholding Jaws .................................................. 19
Air-Operated Power Feed ....................................... 19
Chip Blower ............................................................ 20
Mist Coolant ............................................................ 20
Band Mist Lubricator ............................................... 20
Worklight ................................................................. 20
Magnier ................................................................. 20
Post Elevating Handwheel ...................................... 20
Worktable Options .................................................. 20-21
Air-Powered Worktable ........................................... 21
Universal Calibrated Work Fixture .......................... 21-22
Protractor Workstop and Alignment Gage .............. 22
DBW-15 Buttwelder ................................................ 22
Optional Saw Guide Blocks .................................... 23-24
90º Saw Guide Brackets ......................................... 24
Adjustable Angle Saw Guides ................................ 24
Dust Spout .............................................................. 25
Band Filing .............................................................. 25-26
Band Polishing ........................................................ 26
Laser Line Generator Option .................................. 26
How to read your serial number: