998 Operator's Manual 6000 SERIES FORWARD MOUNT
IMPORTANT - READ CAREFULLY The Dixon® ZTR® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator's manual carefully and become completely familiar with the controls. The information in this operator's manual applies to all Dixon® ZTR® 6000 Series Commercial Mowers. Your Dixon dealer will gladly answer any questions.
INDEX SAFETY ..........................................................Pages WARRANTY POLICY .....................................Page SPECIFICATIONS ..........................................Page SEAT ADJUSTMENT INSTRUCTIONS......... Page CONTROLS ....................................................Pages OPERATION INSTRUCTIONS .......................Pages CARE AND MAINTENANCE ..........................Pages STANDARD SERVICE PARTS LIST .............Page TROUBLESHOOTING ...................................
SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... BLADE CONTACT TIP-OVER RUNOVER BACK-OVER ...read and understand this manual to prevent injuries.
SAFETY SAFETY SYMBOLS Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
SAFETY This cutting mower is capable of amputating hands & feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: Read, understand, and follow all instructions in the manual and on the mower before starting. Only allow responsible adults, who are familiar with the instructions, to operate the mower. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it! DO Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide obstacles. Use slow speed.
SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn mower off if a child enters the area. Before and during backing, look behind and DOWN for small children. Never carry children.
SAFETY SERVICE: Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the mower indoors. Never store the mower or fuel container inside a building where there is an open flame. If fuel is spilled on clothing, change clothing immediately.
DIXON INDUSTRIES, INC. a BLOUNT company AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117 DIXON LIMITED WARRANTY POLICY - COMMERCIAL MODELS Models 6000 & 7000 WARRANTY: Home Owner Application: This Dixon Warranty term is for a period of two (2) years from date of purchase. Commercial Application: Dixon mowers used for commercial application are warranted for 1 year from the date of purchase or 400 hours whichever comes first.
SPECIFICATIONS 6000 Series Forward Mount CHASSIS: Sheet metal construction frame BODY: Folded sheet metal. Seat lifts up for access to battery and belt service. SEAT: Designed for operator comfort by use of high density closed cell foam padded back and arm rests, upholstered with CorduraTM water-repellent fabric. Seat is adjustable fore and aft. MOWER DECK: 2 Decks are available. 60" & 48" are made of 12 GA fabricated welded construction with 10 GA reinforcement plate.
SEAT ADJUSTMENT INSTRUCTIONS 6000 Series 1. Grasp seat slide adjuster and move it into adjustment position. 2. Slide seat forward or backward. 3. Release seat slide adjuster.
CONTROLS CONTROL LOCATIONS Steering Controls Parking Brake Lever Blade Clutch Switch Choke Ignition Key Light Switch Engine Throttle Blade Height Adjust Lever Page 13
CONTROLS PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. CAUTION Engage parking brake before starting engine TO SET PARKING BRAKE: The hand operated parking brake is located at right hand side of mower. To engage brake, pull rearward. To release brake, move lever forward. NOTE: Always set parking brake before dismounting. Release parking brake before moving mower.
CONTROLS (LEFT TURN OPPOSITE) TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left lever rearward of the right lever. To turn "square corners" move lever of desired direction to neutral.
CONTROLS BLADE DRIVE: Located on the control panel to the operator's right. To engage blades pull switch up. To disengage blades push switch down. CIRCUIT BREAKER: Located on the control panel to the operator's right. Protection of the electrical system is by (2) 30 amp circuit breakers. If circuit breaker trips, push button to reset. If this condition repeats, consult dealer for inspection and repair. MOWER DECK CUT HEIGHT LIFT LEVER: Located to the right and front of the operator.
OPERATION INSTRUCTIONS The safe and successful operation of the 6000 Series will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. During initial operation, "learning to drive", set throttle at slow speed. Sound judgement by the owner will prevent accidents.
OPERATION INSTRUCTIONS TESTING OF SAFETY INTERLOCK SYSTEMS: PARKING BRAKE SWITCH TEST: With parking brake in the ON position, start the engine. With the engine running, pull one control lever out of the neutral position. The engine should stop. Repeat for the other control lever, then repeat pulling both control levers out of neutral at the same time. In all cases the engine should stop. BLADE DRIVE SWITCH TEST: (Electric Clutch or Manual Drive) a.
OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Cold Engine 1. Push choke control lever fully forward. 2. Push throttle control lever to 1/2 setting. 3. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" position. 4. Once engine starts to warm up, slowly move choke control lever to the fully closed position. 5. Move throttle control lever to the wide open or maximum setting for actual operation of the mower deck. 6.
OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Engine has been operated. 1. Move throttle control lever to 1/4 to 1/2 setting. 2. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" position. 3. Move throttle control lever to wide open or maximum setting for actual operation of the mower deck. NOTE: Model ZTR 6022 may require partial choke setting to start even if the engine has been operated for a period of time. 4.
OPERATION INSTRUCTIONS In order to achieve optimum cutting performance, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide on pages 36-37. CAUTION Be sure that deflector is properly installed on the discharge chute. 1. Set engine speed control to the wide open or full setting. 2. Do Not Attempt To Cut Grass When It Is Wet. Wet grass will clog the underside of the deck and discharge area. 3.
CARE AND MAINTENANCE CAUTION Before performing any maintenance, turn off engine, allow to cool, remove key and disconnect spark plugs. Use extreme care when working on machinery. Do not wear watch or jewelry. Do not wear loose fitting clothes, and observe all common safety practices with tools. MAINTENANCE SCHEDULE Check drive belts . . . . . . . . . . . . . . . . . . . . . . . every 50 hours (20 hours break-in) Check crankcase oil level. . . . . . . . . . . . . . . . . . .
CARE AND MAINTENANCE ENGINE: For complete maintenance and operating information of the engine, please refer to the maintenance instructions furnished by the engine manufacturer and included in your Zero Turn Radius Mower information packet. Note: Air intake screen must be kept clean. If plugged, engine may be seriously damaged by over heating. CAUTION Battery electrolyte is a poisonous and corrosive sulfuric acid solution. Avoid spilling on skin, eyes and clothing.
CARE AND MAINTENANCE CAUTION Stop engine, remove ignition key and spark plugs for safety. Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. MOWER BLADES: Check sharpness of mower blades after every 10 hours of operation. To sharpen blades, proceed as follows. A. Remove bolt, lock washer, and large flat washer mounting blade on shaft. Remove blade. B. Blades should be discarded when worn excessively. C.
CARE AND MAINTENANCE LUBRICATION: A. B. C. D. E. F. Engine: Follow engine manufacturer's recommendation. Deck spindles: Lubricate with 3 "shots" only, every 100 hours. Hydrostatic transmission and filter. P.T.O. Shaft: Grease every 50 hours. Deck lift rod wldt: Grease every 50 hours. Deck Gearbox: See page 32. CHECKING & REPLENISHING OIL IN HYDROSTATIC TRANSMISSION Hydrostatic Transmission Oil Reservoir Check the oil level in hydrostatic transmission oil reservoir after every 25 hours of usage.
CARE AND MAINTENANCE PARKING BRAKE ADJUSTMENT With the brake handle in the release position, remove the cotter pin from the castle nut. Insert a 0.010 feeler gauge between the brake disc and the brake puck. Tighten the castle nut with the feeler gauge inserted until the gauge fits snugly between the disc and puck. The gap should not be so tight that the feeler gauge cannot be reinserted after removal. Back the castle nut to the closest pin hole and reinsert the cotter pin. Repeat for other side.
CARE AND MAINTENANCE HYDROSTAT DRIVE BELT TENSION ADJUSTMENT In normal use the hydrostat drive belt tension should be check after the first 20 hours of use for normal wear in and stretch. It may be adjusted as follows: A. B. Loosen the idler pulley locking nut until the idler pulley can be just moved relative to the mounting bracket. Tighten the tension adjust bolt until the belt is tight enough to prevent belt slippage. Belt should deflect approximately 3/8" to 5/8" under moderate pressure.
CARE AND MAINTENANCE STEERING CONTROL ADJUSTMENTS A. To Adjust Neutral: 1. 2. 3. 4. Remove the fender skirts from each side of the machine. Block up the unit so that the Drive Wheels are off the ground. Start the engine and run at a fast idle with the Steering control levers in the "out" position. Loosen the locknuts tightened against the rod end ball joints in the Upper Linkage Assembly. NOTE: One of these is a left hand nut and will have to be turned backwards. 5. 6. 7. 8. B.
CARE AND MAINTENANCE STEERING CONTROL ADJUSTMENTS (continued): D. Adjusting for Straight Forward Tracking: In large open area, actuate the control handles into the full forward position. If the mower veers in either direction (left or right) some adjustment is necessary. 1. If the mower veers to the right, then the right hydrostat needs to be sped up. If the mower veers to the left, then the left hydrostat needs to be sped up. 2. Stop the machine and shut off the engine. 3.
CARE AND MAINTENANCE TILTING THE DECK (see diagram-page 31) 1. Set the parking brake. 2. Raise the foot deck into vertical position and lock into place. 3. Remove the quick release pin from the anti-buck cylinder at deck end. 4. Place the deck lift handle in the lowest cutting position. 5. Lift the rear corner of deck & pivot down hanger to disengage. (Repeat for other side.) 6. Raise deck lift handle catch, rock handle back and forth until quick release pin pulls free with little effort. 7.
CARE AND MAINTENANCE FOOT DECK IN VERTICAL POSITION FOOT DECK LOCKING DEVICE DOWN HANGER IN ENGAGED POSITION USE THIS HANDLE TO HELP DISENGAGE DOWN HANGER ANTI-BUCK CYLINDER QUICK RELEASE PIN (deck lift handle) QUICK RELEASE PIN (anti-buck cylinder) LIFT CORNER OF DECK MIDDLE HOLE ON ANTI-BUCK CYLINDER HOLDER DECK LIFT BAR DECK LIFT HANDLE CATCH Page 31
CARE AND MAINTENANCE CHECKING DECK DRIVE GEARBOX FLUID LEVEL: The fluid level only needs to be checked if oily residue is found on the gearbox housing. 1. Rotate deck in to the upright position (see deck servicing for procedure). 2. Remove the hex head plug at the low end of the gearbox housing. (Plug closest to the drive shaft.) The fluid level should be level with the bottom of the threaded hole. CHANGING THE FLUID IN DECK DRIVE GEARBOX: 1.
CARE AND MAINTENANCE LEVELING THE DECK: The deck comes from the manufacturer pre-leveled. If the deck does appear to be cutting unlevel follow this procedure. 1. Set all tire pressure to correct specifications (see page 23). 2. Place machine on a level slab of concrete. 3. Move blades by hand so all the blades are pointed in the same direction (see diagram on page 34). Measure from the blade tip (beveled edge) to the ground, all three blades.
CARE AND MAINTENANCE BLADE TIP DISCHARGE SIDE DECK SPINDLE BELT DIAGRAM (Top View)) Page 34
STANDARD SERVICE PARTS LIST MODEL ZTR 6022: BLADES: Hi-Lift: Lo-Lift (standard): P/N 60295 P/N 60293 BELTS: Serpentine Belt: P/N 60194 (48") P/N 60186 (60") P/N 61101 P/N 60187 Engine To Hydros: Clutch to Driveshaft: Hydrostatic Transmission Filter: P/N 7252 KOHLER AIR AND OIL FILTER PART NUMBERS: Refer to engine manufacturers manual for recommendations regarding frequency of service required for engine oil changes and air filter maintenance.
TROUBLESHOOTING 1.
TROUBLESHOOTING 6.
NOTES Page 38
OWNER INFORMATION DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co.
Engine Exhaust from this product contains chemicals known to WARNING: The the State of California to cause cancer, birth defects or other reproductive harm. Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 Page 40 6000 Series 6022 Part No.
