Zeeter HL ZTR® Model Year 2004
IMPORTANT - READ CAREFULLY The Dixon® ZTR® mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator’s manual carefully and become completely familiar with the controls. The information contained in this manual applies to all Dixon® ZTR® Zeeter HL Series mowers. Your Dixon dealer will gladly answer any questions. See your dealer for warranty service, parts and repairs.
INDEX Page Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 Warranty Policy. . . . . . . . . . . . . . . . . . . . . . . . . . .13 Specifications. . . . . . . . . . . . . . . . . . . . . . . . 14-16 Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-19 Operation Instructions. . . . . . . . . . . . . . . . . . 20-30 Care & Maintenance. . . . . . . . . . . . . . . . . . . .31-43 Standard Service Parts List. . . . . . . . . . . . . . . . . 44 Troubleshooting . . . . . . .
SAFETY RIDING LAWN MOWERS, IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... Blade Contact Tip Over Run Over Back Over ...read and understand this manual to prevent injuries.
SAFETY Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING (highlighted in orange) indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
SAFETY Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: Read, understand, and follow all instructions in the manual and on the mower before starting. Only allow responsible adults, who are familiar with the instructions, to operate the mower. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop mower if anyone enters the area.
SAFETY GENERAL OPERATION (continued): Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the mower while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the mower into a trailer or truck. Do not ride the mower when loading and unloading. Always wear safety goggles or safety glasses with side shields when operating mower.
SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it! DO Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide obstacles. Use slow speed.
SAFETY SLOPE OPERATION (continued): DO (continued): Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly down the slope. If front wheels lift off the ground, pull the levers back to stabilize the mower. DO NOT Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Do not mow near drop-offs, ditches, or embankments.
SAFETY SERVICE: Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove fuel cap or add fuel with engine running. Allow engine to cool before refueling. Do not smoke while refueling. Never store the mower or fuel container inside a building where there is an open flame. If fuel is spilled on clothing, change clothing immediately.
SAFETY SERVICE (continued): Never run a mower inside a closed area. The exhaust fumes are toxic. Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep mower free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage. Allow mower to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn mower off if a child enters the area. Before and during backing look BEHIND and DOWN for small children. Never carry children.
DIXON LIMITED WARRANTY POLICY RESIDENTIAL HYDRO DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS. 1. Home Owner Application: Dixon ZTR Residential Hydro units used only at owner’s primary place of residence are warranted for a period of two (2) years from date of purchase.
SPECIFICATIONS ZEETER HL 30” CHASSIS: 11 gauge welded channel frame BODY: All body parts made of rotational molded polyethylene. Front body contains access panel for battery service. MOWER DECK: 11 GA stamped steel construction. Single 30” cut blade. Cut height approximately 1-1/2”- 4” via 7-position lift handle. BLADE DRIVE: Mechanical; hand lever engagement TRANSMISSION: Each rear wheel is independently driven by a Hydro Gear EZT self contained hydrostatic drive.
SPECIFICATIONS ZEETER HL 36” CHASSIS: 11 gauge welded channel frame BODY: All body parts made of rotational molded polyethylene. Front body contains access panel for battery service. MOWER DECK: 11 GA laser cut fabricated. Two blades, 36” cut width. Cut height approximately 1-1/2”- 4” via 7-position lift handle. BLADE DRIVE: Electric clutch TRANSMISSION: Each rear wheel is independently driven by a Hydro Gear EZT self contained hydrostatic drive.
SPECIFICATIONS ZEETER HL 42” CHASSIS: 11 gauge welded channel frame BODY: All body parts made of rotational molded polyethylene. Front body contains access panel for battery service. MOWER DECK: 13 GA stamped steel construction. Three blades, 42” cut width. Cut height approximately 1-1/2”- 4” via 7-position lift handle. BLADE DRIVE: Electric clutch TRANSMISSION: Each rear wheel is independently driven by a Hydro Gear EZT self contained hydrostatic drive. ENGINE: 14.
CONTROLS CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD •From neutral position, gently push control levers forward. •To increase speed, move levers further forward. TO GO BACKWARDS •From neutral position, gently pull control levers toward you. TURNING •Turning is controlled by moving one control lever slightly forward or rearward of the other. •To turn left, move left lever rearward of the right lever.
CONTROLS The Dixon ZEETER HL has a hydrostatic drive that requires only two drive levers to control braking, turning, speed and direction. On initial operation, set throttle speed on slow. Operate with mower blade in “OFF” position. To avoid “over-controlling” the mower, use a light touch on the drive levers. Slight movements using fingertip control is all that is necessary.
CONTROLS TRANSMISSION DRIVE SYSTEM Allows the mower to turn on its own axis “ZERO TURNING RADIUS”. Each lever controls one side of the mower. NOTE: The pressure required to operate the mower is very light. BLADE DRIVE (30”): •Located to left of the operator. •To engage the mower blade, turn lever on floor slowly to the “ON” position. •To disengage mower blade, turn lever to the “OFF” position. BLADE DRIVE (36” & 42”): •Located on the control panel, operator’s right.
OPERATION INSTRUCTIONS The safe and successful operation of the ZEETER HL Mower will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. During initial operation, “learning to drive”, set throttle at slow speed. Sound judgement by the operator will prevent accidents.
OPERATION INSTRUCTIONS BEFORE OPERATING MOWER: 1. Read and observe all safety instructions on your mower and in the manual. 2. Read engine manufacturer’s operating and maintenance instructions. 3. Check engine oil. 4. Check fuel cap to be sure it is in place. 5. Be sure parking brake is on. 6. Mower blade drive is off. 7. Know how to stop engine. (Turn key to off position).
OPERATION INSTRUCTIONS TO FREE WHEEL MACHINE (Unlock Transmission): Always turn off engine before engaging or disengaging the hydro release (free wheel) lever. Never attempt to move the lever with the engine running. Pull the hydro release levers toward the rear of the machine and down until they are held in place in the keyhole slots on the release levers. Release parking brake.
OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: 1. Parking brake must be on, control levers in the OUT position and blade drive disengaged. 2. Move throttle control to “choke” position if engine is cold, full throttle if warm. 3. Insert ignition key and turn to “start” position. When engine starts, release ignition key. Key will return to “run” position. 4. Move throttle from “choke” to desired speed position. 5. Release parking brake. 6. Operate the mower per the “CONTROL” instructions on Page 17.
OPERATION INSTRUCTIONS TESTING OF SAFETY INTERLOCK SYSTEMS: PARKING BRAKE SWITCH TEST: a) b) c) d) Swing control levers out Disengage blade drive Put parking brake in OFF position Turn ignition switch to START Engine should not turn over or attempt to start. CONTROL LEVER SWITCH TEST: a) b) c) d) Disengage blade drive Put parking brake in ON position Swing control levers IN Turn ignition switch to START Engine should not turn over or attempt to start.
OPERATION INSTRUCTIONS TESTING OF SAFETY INTERLOCK SYSTEMS: BLADE DRIVE SWITCH TEST: a) b) c) d) Put parking brake in ON position. Swing control levers OUT. Engage blade drive. Turn ignition switch to START. Engine should not turn over or attempt to start. SEAT SWITCH TEST: a) In a SAFE AREA away from bystanders, start the engine. b) Leave levers swung OUT and parking brake OFF. c) Engage blade drive. d) Raise slightly off seat.
OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the Troubleshooting guide. CAUTION Be sure that the deflector is properly installed on the discharge chute. 1. Set engine speed control to the wide open or full setting. 2. Do Not Attempt To Cut Grass When It Is Wet. Wet grass will clog the underside of the deck and discharge Area. 3.
OPERATION INSTRUCTIONS GRASS HEIGHT AND CUTTING SUGGESTIONS: Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut height lever in the top or second notch. “Initially” overlap cutting swaths instead of a full swath with each pass. Some applications may require a second cutting. Keep the underside of the mower deck clean. Maintain sharp blades throughout the cutting season. As a rule of thumb, never cut off more than 1/3 of the total grass blade length.
OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings. In order to achieve the best results, please read and follow the mulching tips listed below: 1. Set the engine speed control to the wide open or full setting. 2.
OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT (continued): 6. Keep the Underside Of The Mower Deck Clean. Remove all grass and dirt build-up from the underside of the pan, the baffles and deflectors after each use. 7. Alternate mower direction. This will evenly disperse the mulched grass clippings over the lawn for even fertilization. If the mulching quality of the mower does not seem to be satisfactory, try one or more of the following tips: a. Raise the height-of-cut setting on your mower. b.
OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Set engine speed control to the wide open or full setting. 2. Do Not Attempt To Cut Grass When It Is Wet. Wet grass will clog both the underside of the deck and the attachment chutes. Empty bags often to prevent plugging. 3.
CARE AND MAINTENANCE CAUTION Before performing any maintenance, turn off engine, allow to cool & remove key. Use extreme care when working on machinery. Do not wear watch or jewelry. Do not wear loose fitting clothes, and observe all common safety practices with tools. MAINTENANCE SCHEDULE • Check deck drive belt...........................................after 20 hours break-in •Check crankcase oil level.........................................................
CARE AND MAINTENANCE ENGINE: For complete maintenance and operating information of the engine, please refer to the maintenance instructions furnished by the engine manufacturer and included in your Zero Turn Radius mower information packet. CAUTION Battery contains sulfuric acid electrolyte which is poisonous and corrosive. BATTERY: •This is a maintenance-free battery and the fluid level cannot be checked. •Charge battery if required. OFF SEASON BATTERY STORAGE: •DO NOT remove battery from mower.
CARE AND MAINTENANCE CUTTER BLADE MAINTENANCE: CAUTION Stop engine and remove ignition key for safety. Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. Check sharpness of mower blades after every 10 hours of operation. Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade bolt and remove blade. 4. When replacing blade, tighten blade bolt securely. Refer to diagram.
CARE AND MAINTENANCE BELTS: Check belts every 50 hours. Replace any belts found to be in poor condition. BELT TENSION Transmission Drive Belt (Zeeter HL 30”) - P/N 16198 Transmission Drive Belt (Zeeter HL 36” & 42”) - P/N 16197 No adjustment required. Zeeter HL 30” Engine to Mower Deck Belt - P/N 7725 No adjustment required. Zeeter HL 36” Engine to Mower Deck Belt - P/N 14136 Adjust idler shock mount per diagram.
CARE AND MAINTENANCE BELTS (continued): Zeeter HL 42” Mower Deck Serpentine Belt Electric Clutch - P/N 6109 Adjust idler shock mount per diagram. Idler Weldment Idler Shock “L” Rod Hex Nut 3 4 Tighten or Loosen Hex Nut to achieve this Engine to Mower Deck Belt - P/N 5861 Adjust idler shock mount per diagram. A pulsing movement of the belt idler may be observed both during engagement of the electric blade clutch and actual operation of the mower deck.
CARE AND MAINTENANCE Deck Removal - Zeeter HL 30” 1. Place cut height lever in lowest cut position. 2. Loosen belt keepers. 3. Remove deck drive belt from engine pulley. 4. Using a slight upward twisting motion, remove link from engagement handle. 5. Turn handle fully to the left until handle clears stop on mower deck pan. Lift handle then remove handle down through hole in lower fender. 6. Remove hair pin cotter and washer from one end of deck support cross shaft.
CARE AND MAINTENANCE Deck Removal - Zeeter HL 36” 1. Place cut height lever in lowest cut position. 2. Loosen nut on belt idler shock mount until belt can be removed from electric clutch pulley on the bottom of the engine. Refer to illustration. 3. Remove hair pin cotter and washer from one end of deck support cross shaft. Note location of remaining shim washers used between chassis and mower deck pan arms. Slide shaft from chassis and mower deck. 4.
CARE AND MAINTENANCE Deck Removal - Zeeter HL 42” 1. Place cut height lever in lowest cut position. 2. Pull belt idler back to allow belt to be removed from idler pulley and electric clutch pulley. 3. Remove hair pin cotter and washer from one end of deck support cross shaft. Note location of remaining shim washers used between chassis and mower deck plates. Slide shaft from chassis and mower deck. 4. Remove hair pin cotter and washer from each deck L-rod. Remove L-rods from lift arms.
CARE AND MAINTENANCE LUBRICATION: CHASSIS: (5) for 30” (6) for 36” (7) for 42” LOCATIONS: (1) each front wheel caster & front wheel hub (1) each mower deck hub SERVICE INTERVALS: Every 50 hours of operation RECOMMENDED GREASE: Name brand wheel bearing or multi-purpose grease.
CARE AND MAINTENANCE CAUTION HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1.The “Dapco” oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve hose. 3. To drain, turn hex head valve stem counterclockwise with a 10mm wrench or socket. Open to full open (approximately 7 turns). 4. After engine is drained, tighten hex stem. 5. Fill with oil (see steps on next page).
CARE AND MAINTENANCE OIL FILL: 1. Clean any spilled oil from engine and chassis. 2. Make sure that hex stem on drain valve has been tightened. 3. Refill engine with type, and quantity of oil recommended by the engine manufacturer in engine literature. PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS. PROTECT YOUR ENVIRONMENT.
CARE AND MAINTENANCE NEUTRAL ADJUSTMENT DRIVE MACHINE UNTIL HYDROSTATS HAVE WARMED UP. WITH ENGINE RUNNING AND THE PARKING BRAKE OFF, SWING OUT THE CONTROL LEVERS. IF MACHINE STARTS TO CREEP, FOLLOW THE INSTRUCTIONS BELOW. 1. Stop the engine, engage parking brake and raise rear of frame with jack or blocks so that rear tires do not contact the ground. 2. Swing out the control levers, start the engine and release the parking brake. 3. Raise the seat to access hydro control linkage.
CARE AND MAINTENANCE ELECTRICAL SYSTEMS: Keep all connections clean and tight. CLEANING THE MOWER: Wash mower periodically. Clean above and below deck. High pressure washing and alkaline based soaps can cause damage to bearings and other parts of the mower. After washing your mower, start the engine and engage the mower deck for a few minutes to disperse any water that may have accumulated in bearings, pulleys or fans. Note: Allow mower to cool before washing.
STANDARD SERVICE PARTS LIST ZEETER HL MODEL Blades 30” Standard - P/N 2483 (Lo-lift) 30” Hi-Lift - P/N 2484 36” Standard - P/N 1324 (Lo-lift) 36” Hi Lift - P/N 1351 (R) 36” Hi Lift - P/N 1352 (L) 42” Standard - P/N 8688 (Hi-lift) 42” Lo-Lift - P/N 6236 Belts Engine to Transmission - P/N 16198 (30”) Engine to Transmission - P/N 16197 (36” & 42”) 30” Engine to Mower Deck - P/N 7725 36” Engine to Mower Deck - P/N 14136 42” Engine to Mower Deck - P/N 5861 42” Serpentine Blade Drive - P/N 6109 BRIGGS & STRATTO
TROUBLESHOOTING 1.
TROUBLESHOOTING 6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD Drive belt broken or slipping- - - - - - - - - - - - - - - - - - - replace drive belt Transmission damage- - - - - - - - - - - - - - - - - - - - - - - - - consult dealer 7. MOWER LOSES POWER OR TRANSMISSION OVERHEATS Engine air filter-- - - - - - - - - - - - - - - - - - - - - - - - - - - - -clean or replace Transmission damage- - - - - - - - - - - - - - - - - - - - - - - - -consult dealer 8.
OWNER INFORMATION DIXON INDUSTRIES, INC. a BLOUNT International Inc. Co. P.O.
ZTR®Mowers WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Dixon® and ZTR® and ZEETER® are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC. a BLOUNT International Inc. Co. P.O. Box 1569 Coffeyville, Ks 67337-0945 620-251-2000 ZEETER HL SERIES Part No.
