IMPORTANT - READ CAREFULLY The Dixon® ZTR ®, Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator's manual carefully, and become completely familiar with the controls. The information in this operator's manual applies to your Dixon® ZTR® Model ZTR 2301 Mowers. Your Dixon dealer will gladly provide a check-out ride, and answer any questions.
INDEX SAFETY................................................................Pages WARRANTY POLICY ............................................ Page SPECIFICATIONS ................................................. Pages SEAT ADJUSTMENT.............................................Page CONTROLS..........................................................Pages OPERATION INSTRUCTIONS .............................Pages CARE AND MAINTENANCE ................................. Pages STANDARD SERVICE PARTS LIST.........
SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander...
SAFETY SAFETY SYMBOLS: SAFETY ALERT SYMBOL When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
SAFETY This cutting mower is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the mower. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide obstacles. Use slow speed.
SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. • Keep children out of the mowing area and under the watchful care of another responsible adult, • Be alert and turn mower off if a child enters the area. • Before and during backing, look behind and DOWN for small children. • Never carry children.
SAFETY SERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the mower indoors. Never store the mower or fuel container inside a building where there is an open flame. • Never run a mower inside a closed area.
DIXON LIMITED WARRANTY POLICY -- MODEL ZTR 2301 This warranty policy applies to all 2301 mowers purchased on or after October 1,1993. WARRANTY: Dixon Warranty term is for a period of one (1) year from date of purchase or 200 hours of use, whichever occurs first. Mowers used for residential homeowner applications (used only at owner's primary place of residence) are warranted for two (2) years from date of purchase or 200 hours of use, whichever occurs first.
SPECIFICATIONS Model ZTR 2301 CHASSIS: The monocoque design chassis of the Model ZTR 2301 incorporates CMC laser and CNC brake processes to form the twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: MOWER All body parts are made of rotational molded polyethylene. Front body contains access panel for battery service. Seat tilts forward to allow/transmission service. DECK: 11 GA stamped steel construction. Single 30" cut blade.
SEAT ADJUSTMENT INSTRUCTIONS Model ZTR 2301 1. Raise and push seat assembly forward. 2. Loosen five nuts, P/N 3205, and slide seat forward or backward to desired position. 3. Re-tighten nuts, P/N 3205. DO NOT operate mower without seat adjustments properly tightened. 4. Push seat assembly back to closed position.
CONTROLS Page 10
CONTROLS The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking, turning, speed, and direction. On initial operation, set throttle speed on slow and operate with mower blade "OFF". To avoid "over-controlling" the mower, use a light touch on the drive levers. Slight movements using fingertip control is all that is necessary.
CONTROLS TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left lever rearward of the right lever. To turn "square corners" move lever of desired direction to neutral.
CONTROLS BLADE DRIVE: Located to left of operator. . To engage the mower blade, turn lever on floor slowly to the "ON" position. To disengage mower blade, turn lever to the "OFF" position. MOWER DECK CUT HEIGHT LIFT LEVER: Located to left of operator. Controls the cutting height. Seven positions of adjustment. Move lever in and forward to lower. Move lever in and back to raise. NOTE: Always use high position for transport. CIRCUIT BREAKER: Located on control panel to operator's right.
OPERATION INSTRUCTIONS The safe and successful operation of the Model ZTR 2301 will depend upon the operator ha ving the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. During initial operation, "learning to drive", set throttle at slow speed. Sound judgement by the owner will prevent accidents. BEFORE OPERATING MOWER: 1.
OPERATION INSTRUCTIONS TESTING OF SAFETY INTERLOCK SYSTEMS: PARKING BRAKE SWITCH TEST: With parking brake in the OFF position, engine should not turn over or attempt to start when the key switch is moved to the start position. BLADE DRIVE SWITCH TEST: (Electric Clutch or Manual Drive) a. With either electric blade drive switch turned on, or manual lever turned forward, parking brake in On position, engine should not turn over or attempt to start when key switch is moved to the start position. b.
OPERATION INSTRUCTIONS START\NG INSTRUCTIONS: 1. Move throttle control to "Choke" position if engine is cold, full throttle if warm. 2. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" position. 3. Move throttle from "Choke" to desired speed position. NOTE: While mowing, "blade(s) engaged", throttle control should be set to the MAXIMUM or wide open setting to insure adequate cooling of the engine and to maintain mower deck blade speed.
OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings. In order to achieve the best results, please read and follow the mulching tips listed below: 1. Set the engine speed control to the wide open or full setting. 2.
OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Set engine speed control to the wide open or full setting. 2. Do Not Attempt To Cut Grass When It Is Wet. Wet grass will clog both the underside of the deck and the attachment chutes. Empty bags often to prevent plugging. 3.
OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide on Page 28. Be sure that deflector is properly installed on the discharge chute. CAUTION 1. Set engine speed control to the wide open or full setting. 2. Do Not Attempt To Cut Grass When It Is Wet.
CARE AND MAINTENANCE - MODEL ZTR 2301 This portion of the Model ZTR 2301 owners manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixon ZTR dealer who is familiar with the service of your mower.
CARE AND MAINTENANCE - MODEL ZTR 2301 CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. CAUTION Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. NOTE: Be sure blade is centered on pilot before tightening bolt to 60 ft. Ibs. torque.
•"•*;• CARE AND MAINTENANCE - MODEL ZTR 2301 BELT TENSION: Manual Clutch: No Adjustment DECK REMOVAL: 1. Place cut height lever in lowest cut position. 2. Loosen belt keepers on each side of engine pulley. 3. Remove deck drive belt from engine pulley. 4. Using a slight upward twisting motion, remove link from engagement handle. 5. Turn handle fully to the left until handle clears stop on mower deck pan. Lift and remove handle through hole in lower body. 6.
CARE AND MAINTENANCE - MODEL ZTR 2301 FUEL SHUT OFF VALVE: The fuel shut off valve is located at the bottom rear of the fuel tank. Always turn the valve to the "OFF" position when the mower is stored or not in use.
CARE AND MAINTENANCE - MODEL ZTR 2301 HOT oil may cause burns. Allow engine to cool before draining oil. CAUTION CHANGING THE ENGINE OIL: 1. The "snap lock" oil drain valve is located on the left side of the engine crank-case. 2. Place a suitable container under the drain valve. The fitting of a short piece of hose to the valve will help direct the oil. 3. Push the valve body in and twist to clear the detent notch. 4. Pulling the valve body outward will start the flow of oil.
CARE AND MAINTENANCE - MODEL ZTR 2301 DRIVE SYSTEM ADJUSTMENTS: Due to both the complex nature of the transmission and the number of special tools required for service, adjustments should be entrusted to your dealer. There are a number of simple owner service items which greatly influence the performance of the drive system. 1. Front and rear tires must be inflated to proper specifications. 2. Rear drive chain tension. 3. Tightness of all controls and linkages pertaining to the drive levers. 4.
CARE AND MAINTENANCE - MODEL ZTR 2301 WHEELS AND TIRES: Correct tire pressure is important for correct operation of mower. Front Tires Rear Tires 410 X 350 X 4 Air Pressure 16-21 Ibs. 16 X 650 X 8 Air Pressure 8-14 Ibs. NOTE: Check lug nuts periodically for tightness. ELECTRICAL SYSTEMS: Keep all connections clean and tight. CLEANING THE MOWER: Wash mower periodically. Clean above and below deck. NOTE: Allow mower to cool before washing.
STANDARD SERVICE PARTS LIST MODEL ZTR 2301: BLADES: Standard: Hi-Lift: Hi-Lift: P/N 2483 P/N 2484 (Without notch, not for use with booster ring) P/N 2485 (Blade is notched for use with booster ring) BELTS: Engine To Mower Deck: Engine To Transmission: P/N 7725 P/N 7650 KOHLER AIR FILTER PART NUMBERS: Please refer to Kohler Engine Operators Manual for correct service intervals for engine oil changes and air filter maintenance. Protect your engine investment, use only original equipment filters.
TROUBLESHOOTING MOWER CUT QUALITY: There are many variables that can effect the cut quality of any riding mower. Type and conditions of grass, cut height setting, engine RPM and ground speed are some of the variables that interact creating differences in cut quality. Examination of one or more of the above will generally produce a quality cut. The Troubleshooting Chart suggests practices and adjustments that may be helpful in improving cut quality.
TROUBLESHOOTING DRIVE SYSTEM: SITUATION Mower pulls to one side or the other Poor driving performance CAUSES Drive adjustment Operation of mower REMEDY Consult your dealer for repair Review operators section of owners manual Page 29
TROUBLESHOOTING ELECTRICAL SYSTEM: SITUATION CAUSES REMEDY Starter will not turn engine over Circuit breaker engaged Push button to reset Consult your dealer for repair Starter will not turn engine over Dead battery Charge battery Battery discharge Poor connections on battery Battery water low Wrong battery installed in mower Engine electrical system not functioning correctly Tighten or replace as required Battery discharge Battery discharge NOTE: Engine being operated at too low an RPM Hav
DIXON INDUSTRIES, INC A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 O945 316 251 2OOO FAX 316 251 4117 OWNER INFORMATION DATE PURCHASED ______________ MOWER MODEL NUMBER ________ PURCHASED FROM Name Address MOWER SERIAL NUMBER ___DM -______________________________________________ DATE OIL CHANGED: DATE ENGINE TUNED:
NOTES
NOTES
WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. ® Dixon and ZTR are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC. A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 0945 316251 2000 FAX 316 251 4117 Part No.
