2000 Operator's Manual 3000 SERIES
IMPORTANT: READ CAREFULLY The Dixon® ZTR® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower: read the operator's manual carefully, and become completely familiar with the controls. The information in this operator's manual applies to all Dixon® ZTR® 3000 Series Model Mowers. Your Dixon dealer will gladly answer any questions.
INDEX SAFETY ............................................................ Pages 2 - 7 WARRANTY POLICY ...................................... Page 8 SPECIFICATIONS ........................................... Page 9 - 11 SEAT ADJUSTMENT ...................................... Page 12 CONTROLS ..................................................... Pages 13 - 16 OPERATION INSTRUCTIONS ...................... Pages 17 - 22 CARE AND MAINTENANCE ......................... Pages 23 - 30 STANDARD PARTS LIST ............
SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... BLADE CONTACT RUN-OVER TIP-OVER BACK-OVER ...read and understand this manual to prevent injuries.
SAFETY SAFETY SYMBOLS Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
SAFETY This cutting mower is capable of amputating hands & feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the mower. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide obstacles. Use slow speed.
SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn mower off if a child enters the area. • Before and during backing, look behind and DOWN for small children. • Never carry children.
SAFETY SERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the mower indoors. Never store the mower or fuel container inside a building where there is an open flame. Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner.
DIXON PROTECTION PLUS TWO YEAR LIMITED WARRANTY POLICY This warranty policy applies to all (30"), (36"), (42") mowers purchased on or after March 1, 1990. WARRANTY: The Dixon Protection Plus Warranty term is for a period of two (2 ) years from date of purchase. DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS: 1.
SPECIFICATIONS Model ZTR 3303 CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of rotational molded polyethylene. Front body contains access panel for battery service. Seat tilts forward to allow transmission service. MOWER DECK: 11 GA stamped steel construction. Single 30" cut blade. Cut height approximately 1" to 4" via 7 position lift handle. BLADE DRIVE: Mechanical; hand lever engagement.
SPECIFICATIONS Model ZTR 3304 CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of rotational molded polyethylene. Front body contains access panel for battery service. Seat tilts forward to allow transmission service. MOWER DECK: 11 GA stamped steel construction. Single 30" cut blade. Cut height approximately 1" to 4" via 7 position lift handle. BLADE DRIVE: Mechanical; hand lever engagement.
SPECIFICATIONS Model ZTR 3014 CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of rotational molded polyethylene. Front body contains access panel for battery service. Seat tilts forward to allow transmission service. MOWER DECKS: 36" Deck: 11 GA Laser Cut Fabricated - 36" Cut Width 42" Deck: 13 GA Stamped Steel Construction - 42" Cut Width Cut height approximately 1" to 4" via 7 position lift handle. BLADE DRIVE: Electric clutch.
SEAT ADJUSTMENT INSTRUCTIONS Models ZTR 3303 - ZTR 3304 - ZTR 3014 1. Raise and push seat assembly forward. 2. Loosen five nuts, P/N 3205, and slide seat forward or backward to desired position. 3. Re-tighten nuts, P/N 3205. DO NOT operate mower without seat adjustments properly tightened. 4. Push seat assembly back to closed position.
CONTROLS Page 15
CONTROLS The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking, turning, speed, and direction. On initial operation, set throttle speed on slow. Operate with mower blade "OFF". To avoid "over-controlling" the mower, use a light touch on the drive levers. Slight movements using fingertip control is all that is necessary. PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion.
CONTROLS (Left turn opposite) TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left lever rearward of the right lever. To turn "square corners" move lever of desired direction to neutral.
CONTROLS BLADE DRIVE: Models ZTR 3303 & 3304 Located to left of operator. To engage the mower blade, turn lever on floor slowly to the "ON" position. To disengage mower blade, turn lever to the "OFF" position. BLADE DRIVE: Model ZTR 3014 Located on control panel, on operator's right. To engage the mower blades, pull up on the switch. To disengage blades, push down. CIRCUIT BREAKER: Protection of the electrical system is by (1) 15 amp circuit breaker. If circuit breaker trips, push button to reset.
OPERATION INSTRUCTIONS Safe and successful operation will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. During initial operation, "learning to drive", set throttle at slow speed. Sound judgement by the operator will prevent accidents.
OPERATION INSTRUCTIONS TESTING OF SAFETY INTERLOCK SYSTEMS: PARKING BRAKE SWITCH TEST: a) b) Place Parking Brake in OFF position Turn ignition switch to START Engine should not turn over or attempt to start. BLADE DRIVE SWITCH TEST: a) b) c) Place Parking Brake in ON position Engage blade drive switch Turn ignition switch to START Engine should not turn over or attempt to start.
OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: 1. Parking brake must be on, and blade drive disengaged. 2. Move throttle control to "Choke" position if engine is cold, full throttle if warm. 3. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" position. 4. Move throttle from "Choke" to desired speed position. 5. Release parking brake. 6. Operate the mower per the "CONTROL" instructions on Page 15.
OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings. In order to achieve the best results, please read and follow the mulching tips listed below: 1. Set the engine speed control to the wide open or full setting. 2.
OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Set engine speed control to the wide open or full setting. 2. Do Not Attempt To Cut Grass When It Is Wet. Wet grass will clog both the underside of the deck and the attachment chutes. Empty bags often to prevent plugging. 3.
OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide. CAUTION Be sure that deflector is properly installed on the discharge chute. 1. Set engine speed control to the wide open or full setting. 2. Do Not Attempt To Cut Grass When It Is Wet. Wet grass will clog the underside of the deck and discharge area. 3.
CARE AND MAINTENANCE This portion of the owners manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixon ZTR dealer who is familiar with the service of your mower. MAINTENANCE SCHEDULE: To insure a long and trouble free service life of all components used on the, a regular and thorough maintenance schedule should be followed.
CARE AND MAINTENANCE CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade nut and remove blade. 4. When replacing blade, tighten blade nut securely. Refer to diagram. CAUTION Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. NOTE: Be sure blade is centered on pilot before tightening nut to 60 ft. lbs. torque.
CARE AND MAINTENANCE BELT TENSION: Model ZTR 3303 & 3304: Manual Clutch-- No Adjustment Model ZTR 3014-42" Deck: Belt tension maintained via spring loaded idler pulley. Model ZTR 3014-36"Deck: Electric Clutch--Adjust idler shock mount per diagram. DECK REMOVAL-MANUAL CLUTCH-MODELS 3303 & 3304: 1. Place cut height lever in lowest cut position. 2. Loosen belt keepers. 3. Remove deck drive belt from engine pulley. 4. Using a slight upward twisting motion, remove link from engagement handle. 5.
CARE AND MAINTENANCE DECK REMOVAL - ELECTRIC CLUTCH MODEL ZTR 3014 1. Place cut height lever in lowest cut position. 2. For 36" decks, loosen nut on belt idler shock mount until belt can be removed from electric clutch pulley on the bottom of the engine. Refer to illustration below. For 42" decks, pull belt idler back to allow belt to be removed from idler pulley and electric clutch pulley. 3. Remove hair pin cotter and washer from one end of deck support cross shaft.
CARE AND MAINTENANCE FUEL SHUT OFF VALVE: The fuel shut off valve is located at the bottom rear of the fuel tank. Always turn the valve to the "OFF" position when the mower is stored or not in use. LUBRICATION: CHASSIS: Number of grease zerks used: (5) for 30" (6) for 36" (7) for 42" LOCATIONS: (1) each front wheel caster and each front wheel hub.
CARE AND MAINTENANCE CAUTION HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The "snap lock" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve. The fitting of a short piece of hose to the valve will help direct the oil. 3. Push the valve body in and twist to clear the detent notch. 4. Pulling the valve body outward will start the flow of oil.
CARE AND MAINTENANCE DRIVE SYSTEM ADJUSTMENTS: Due to both the complex nature of the transmission and the number of special tools required for service, adjustments should be entrusted to your dealer. There are a number of simple owner service items which greatly influence the performance of the drive system. 1. Front and rear tires must be inflated to proper specifications. 2. Rear drive chain tension. 3. Tightness of all controls and linkages pertaining to the drive levers. 4.
CARE AND MAINTENANCE WHEELS AND TIRES: Correct tire pressure is important for correct operation of mower. Models ZTR 3303-ZTR 3304 Front Tires Rear Tires 11 X 4.00-5 16-21 PSI 16 X 650 X 8 8-14 PSI Model ZTR 3014 Front Tires Rear Tires 11 X 4.00-5 16-21 PSI 18 X 850 X 8 8-10 PSI NOTE: Check lug nuts periodically for tightness. ELECTRICAL SYSTEMS: Keep all connections clean and tight. CLEANING THE MOWER: Wash mower periodically. Clean above and below deck.
STANDARD SERVICE PARTS LIST MODELS ZTR 3303 & ZTR 3304: BLADES: Standard: Hi-Lift: BELTS: Engine To Mower Deck: Engine To Transmission: MODEL ZTR 3014: P/N 2483 P/N 2484 P/N 7725 P/N 7650 36" Deck 42" Deck BLADES: P/N 1324 - Lo-lift P/N 1351 - right - Hi-Lift P/N 1352 - left - Hi-Lift P/N 8688 Hi-Lift (standard) P/N 6236 Lo-lift BELTS: Engine To Mower Deck: P/N 7835 Engine To Transmission:P/N 7650 P/N 7725 P/N 7650 P/N 6109 Deck Drive BRIGGS & STRATTON AIR FILTER PART NUMBERS: Please refer to
TROUBLESHOOTING MOWER CUT QUALITY: There are many variables that can effect the cut quality of any riding mower. Type and conditions of grass, cut height setting, engine RPM and ground speed are some of the variables that interact creating differences in cut quality. Examination of one or more of the above will generally produce a quality cut. The Troubleshooting Chart suggests practices and adjustments that may be helpful in improving cut quality.
TROUBLESHOOTING DRIVE SYSTEM: SITUATION CAUSES REMEDY Mower pulls to one side or the other Drive adjustment Consult your dealer for repair Poor driving performance Operation of mower Review operator's section of owner's manual Page 35
TROUBLESHOOTING ELECTRICAL SYSTEM: SITUATION CAUSES REMEDY Starter will not turn engine over Circuit breaker engaged Push button to reset Consult your dealer for repair Starter will not turn engine over Dead battery Charge battery Battery discharge Poor connections on battery Battery water low Wrong battery installed in mower Tighten or replace as required Battery discharge Engine electrical system not functioning correctly Have electrical system checked by your dealer Battery discharge Engi
OWNER INFORMATION DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co.
engine exhaust from this product contains chemicals known to the State of WARNING: The California to cause cancer, birth defects or other reproductive harm. Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 3000 Series 3303-3304-3014 Part No.
