DIVIGRAPH (PTY) LTD VP Series 2000 User Guide EVR-VPXDOC-0036 Version 1.09 06 July 2020 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved Non-disclosure This document is the property of Divigraph (Pty) Ltd trading as DIVIGRAPH and shall not be copied, shown or communicated to a third party without the consent of the owner.
EVR-VPXDOC-0036 VP Series 2000 User Guide Document Information Title VP Series 2000 User Guide Pages 36 Document ID EVR-VPXDOC-0036 Version 1.09 Status Draft Date 06 July 2020 Comments Version 1.09 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd.
EVR-VPXDOC-0036 VP Series 2000 User Guide Table of Contents 1 Introduction.................................................................................................................................... 8 2 References .................................................................................................................................... 8 3 Terms and Definitions.................................................................................................................... 8 3.
EVR-VPXDOC-0036 VP Series 2000 User Guide 9.3 Mounting Adaptors............................................................................................................... 19 9.4 Installation Tools.................................................................................................................. 20 9.5 Software .............................................................................................................................. 21 9.6 Configuration Interface ..............
EVR-VPXDOC-0036 VP Series 2000 User Guide 15.2.1 Cell Life ................................................................................................................................... 36 15.2.2 Network Redundancy.............................................................................................................. 36 Version 1.09 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd.
EVR-VPXDOC-0036 VP Series 2000 User Guide Tables Table 1 - Abbreviation Definitions ......................................................................................................... 9 Table 2 - Terminology and Definitions................................................................................................... 9 Table 3: Approved Cells......................................................................................................................
EVR-VPXDOC-0036 VP Series 2000 User Guide Figures Figure 1 VP2000 Components ............................................................................................................ 16 Figure 2 - Cell - Xeno XL-205F ........................................................................................................... 18 Figure 3 - Cell - Tadiran TL-5930 ........................................................................................................ 18 Figure 4 - Mounting Adaptor - M6 ....
EVR-VPXDOC-0036 VP Series 2000 User Guide 1 Introduction The VP Series 2000 products are wireless industrial condition monitoring sensors that measure vibration and temperature. The product range includes support for various wireless protocols with the models described below. Model VP2030 VP2010 NR1210 VP2000-02 Description ISA100.11a Tri-axial Accelerometer and Temperature Sensor ISA100.11a Uni-axial Accelerometer and Temperature Sensor ISA100.
EVR-VPXDOC-0036 OPC OTA RF TIL USB WCI WSN VP Series 2000 User Guide OLE for Process Control Over the Air Radio Frequency Technical Information Letter Universal Serial Bus Wireless Conformance Institute Wireless Sensor Network Table 1 - Abbreviation Definitions 3.2 Terminology Access Point Field Device Gateway Modbus RTU Modbus TCP Node OPC OPC DA OPC UA A device that provides a physical interface between a wireless network and gateway. A node that has I/O or routing capabilities or both.
EVR-VPXDOC-0036 VP Series 2000 User Guide 5 Hazardous Location Requirements The information in Section 5 is identical to document DSDVP001. No changes are allowed in this section without prior approval from the notified body. 5.1 Additional Warnings The following warnings apply in addition to any marking on the equipment. WARNING – POTENTIAL ELECTROSTATIC CHARGING HAZARD. The equipment shall only be cleaned with a damp cloth when deployed in a hazardous area.
EVR-VPXDOC-0036 VP Series 2000 User Guide Installed Cell Additional Marking for Ambient Temperature Range Xeno XL-205F or Tadiran TL-5930 or Tadiran SL-2780 Tadiran TLH-5930 −40 °C ≤ Ta ≤ +70 °C −40 °C ≤ Ta ≤ +80 °C Table 4: Ambient Temperature Ranges 5.4 Electrical Rating Input - Internal battery supply voltage 3.6Vdc, 100mA 5.5 General Arrangement Version 1.09 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd.
EVR-VPXDOC-0036 VP Series 2000 User Guide 6 Operating Conditions The following operation conditions should be adhered to prevent damage or negatively affect the life and safety of the sensor. Operating Temperature Altitude Vibration Limit Shock resistance -40 °C to 70 °C or -40 °C to 80 °C depending on the battery model used. Refer to Section 5.3 Maximum 3000 m outdoors 20 g peak 0.
EVR-VPXDOC-0036 VP Series 2000 User Guide The product makes use of a Lithium cell which shall be disposed of by the end user in accordance with applicable statutory and regulatory as well as site specific safety requirements. Do not crush the product as this may cause the Lithium cell to rupture. 7.5 Installation, Operation and Maintenance Refer and adhere to applicable statutory and regulatory as well as site specific safety requirements when installing, operating or maintaining the product.
EVR-VPXDOC-0036 VP Series 2000 User Guide Dispose of Lithium cells as required by local and international law. 7.6.1 Product Replacement and Failure Analysis The web site for the original supplier offers contact information for a variety of tasks. By visiting the website, the process for returning parts under warranty can be initiated and failure analysis can be requested. 7.6.
EVR-VPXDOC-0036 VP Series 2000 User Guide 8 Radio and Electromagnetic Compatibility 8.1 Canada and USA Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada. This Class A digital apparatus complies with Canadian ICES-003 and part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
EVR-VPXDOC-0036 VP Series 2000 User Guide 9 VP Series 2000 Components Figure 1 VP2000 Components The VP Series 2000 range of products consists the components illustrated in Figure 1. The components include the Sensor Body, Cell Retainer, e-module and Enclosure Retainer. 9.1 Field Device Configurations VP Series 2000 field devices are available in tri-axial or uni-axial vibration monitoring and includes temperature monitoring.
EVR-VPXDOC-0036 VP Series 2000 User Guide 9.1.2 Repeaters The NR1210 is an ISA 100.11a repeater which enables the expansion of an ISA100.11a wireless network by providing a routing role. As a routing device, a repeater is able to extend the range of an ISA100.11a compliant wireless network, provide routing redundancy or provide a routing option to a sensor that has poor signal strength or quality or combination of both. Consider the use of this cell powered repeater when a line powered IS100.
EVR-VPXDOC-0036 9.2 VP Series 2000 User Guide Electrical Cells A Lithium primary cell powers the VP Series 2000 sensors and repeaters. As such, applicable precautions should be taken when installing, operating and maintaining these products. Figure 2 - Cell - Xeno XL-205F Figure 3 - Cell - Tadiran TL-5930 Lithium cells are not provided with the product and it is the responsibility of the end-user to source and use only approved cells.
EVR-VPXDOC-0036 9.3 VP Series 2000 User Guide Mounting Adaptors Various mounting options can be used when installing VP Series 2000 devices. In some cases mounting adaptors may be required to achieve the most effective mount.
EVR-VPXDOC-0036 9.4 VP Series 2000 User Guide Installation Tools In order to simplify installation, the VP Series 2000 product range includes specialised installation tools.
EVR-VPXDOC-0036 9.5 VP Series 2000 User Guide Software VP Series 2000 devices can be configured, provisioned and firmware updates can be applied using the VP Series 2000 software. Refer to the VP Series 2000 Software User Guide for additional information. 9.6 Configuration Interface An USB configuration interface is used to interface VP Series 2000 devices with the VP Series 2000 software.
EVR-VPXDOC-0036 VP Series 2000 User Guide 10 ISA100.11a Provisioning Provisioning is a pre-installation step usually performed indoors in an equipment room or a similar environment. This process requires both the hardware and software components. Depending on the network infrastructure used, VP Series 2000 devices are either provisioned using a node docking station (direct connection) or by means of “Over-The-Air” (OTA) provisioning. The ISA100.11a network ID, ISA100.
EVR-VPXDOC-0036 VP Series 2000 User Guide 10.3 ISA100.11a OTA Provisioning The OTA provisioning process allows for devices to be provisioned directly from the network infrastructure gateway. Refer to the network infrastructure vendor documentation for additional information about how to provision devices using this method. The following steps outline the OTA provisioning process: • • • • Configure the network infrastructure as per the vendor documentation.
EVR-VPXDOC-0036 VP Series 2000 User Guide 11 Hardware Installation Select an appropriate mounting position for the VP Series 2000 device leaving enough clearance for both mechanical installation and optimal RF performance. Devices can be mounted by means of a mounting adaptor directly onto a machine or by using a cemented mounting pad. A clearance of 100mm or more is recommended for optimal RF performance, but is not mandatory. Figure 15 - VP Series 2000 - Minimum Installation Clearance A 1.
EVR-VPXDOC-0036 Figure 17 - VP Series 2000 Cemented Pad Mount VP Series 2000 User Guide Figure 18 - VP Series 2000 - TriAxial Alignment Mount Markings on the device indicate the alignment of the various axes. Should these markings not be visible, the fall protection hole and a reference notch can be used for alignment purposes.
EVR-VPXDOC-0036 VP Series 2000 User Guide 12 Configuration Configuration of VP Series 2000 devices are network infrastructure vendor dependant. VP Series 2000 device data is generally published using either Modbus or OPC. Publication of this data is network infrastructure vendor dependant as well. Capability files are provided to enable configuration of VP Series 2000 devices as well as to enable publication of device data.
EVR-VPXDOC-0036 VP Series 2000 User Guide Some network infrastructure vendors may have an OPC server interface available to publish data. Refer to the vendor specific documentation for additional information about which OPC server interfaces are available and how to map VP Series 2000 data to OPC servers. Note! In most cases the OPC server interface requires additional licensing. Version 1.09 Proprietary & Confidential - Copyright © 2018 Divigraph (Pty) Ltd.
EVR-VPXDOC-0036 VP Series 2000 User Guide 13 Operation During normal operation VP Series 2000 field devices maintain their connection to the wireless network and publish vibration and temperature measurements. In addition devices monitor their own status, perform measurements and publish parameters as configured. 13.1 Measurements VP Series 2000 sensors perform various measurements on acquired signals.
EVR-VPXDOC-0036 • • • • VP Series 2000 User Guide mm/s rms mm/s pk in/s rms in/s pk Refer to the product data sheet for velocity range. 13.2 Parameter Publishing Measurements are published as parameters to gateways using the wireless network. Parameters are then published using Modbus or OPC as per the gateway configuration. Version 1.09 Proprietary & Confidential - Copyright © 2018 Divigraph (Pty) Ltd.
EVR-VPXDOC-0036 VP Series 2000 User Guide 14 Maintenance VP Series 2000 devices have been design to require minimal maintenance. Maintenance tasks include cleaning the sensor for maintenance purposes, periodic inspection of device components such as batteries and o-ring seals, cell replacement as well as firmware updates. 14.1 Cleaning Use a non-abrasive solvent free method to clean the exterior of a VP Series 2000 device prior to performing any further maintenance to the device.
EVR-VPXDOC-0036 VP Series 2000 User Guide 14.3 Assembly Assemble a VP Series 2000 device as follows: • • • • • • • • Insert the cell. Insert the cell retaining ring and hand-tighten it to secure the cell using the VP Series 2000 cell installation tool. Insert the e-module by angling and aligning the side with the spring loaded contacts first.
EVR-VPXDOC-0036 VP Series 2000 User Guide Note! O-rings should be replaced whenever batteries are replaced. New o-rings should be coated in silicone grease. Ensure that o-rings are free of dirt as particles may compromise the IP67 rating of the device. Warning! Do not use solvents to clean o-rings - use a clean, dry cloth to remove dirt particles if required. Do not use devices with o-rings showing signs of damage.
EVR-VPXDOC-0036 VP Series 2000 User Guide Using devices with batteries showing signs of damage may cause further damage or device failure. Version 1.09 Proprietary & Confidential - Copyright © 2018 Divigraph (Pty) Ltd.
EVR-VPXDOC-0036 VP Series 2000 User Guide 14.4.4 Sensor Body Inspection Sensor bodies should be inspected for visible damage to the enclosure, cell terminal spring and contact pads. Check the enclosure for signs of deformation, degradation or cracks in the material. Check the cell terminal spring for signs of chemical corrosion or crystallisation. Contact pads should be undamaged and free of any carbon deposits.
EVR-VPXDOC-0036 VP Series 2000 User Guide 14.6 Firmware Updates VP Series 2000 device firmware can be updated or reverted using the VP Series 2000 software and Node Docking Station. Refer to the VP Series 2000 Software User Guide for additional information. 14.7 Device Reset VP Series 2000 devices can be reset using the VP Series 2000 Software and Node Docking Station.
EVR-VPXDOC-0036 VP Series 2000 User Guide 15 Security Hardening Guidelines From an electronic security risk assessment perspective the VP Series 2000 sensors and repeaters can be categorised the same as CS/DCS/ICSS. For this reason, due diligence should be performed to ensure all reasonable steps have been taken to properly secure any system using these devices. Risk Assessment, Network integration and DCS integration are beyond the scope of this document.
