User guide

Table 2. Dimensions
Figure 4. Outline Drawing
TROUBLE SHOOTING
A. IF BRAKE DOES NOT RELEASE:
1. Check brake visually for broken or damaged parts.
2. Check for broken leadwire or bad electrical connection.
3. Check for correct voltage. Line voltage must correspond to the
voltage for which the brake coils are connected. If the line
voltage is more than 10% below the voltage for which the
brake coils are connected, the magnet will not pull in, causing
the coils to burn out within minutes. If the line voltage is more
than 10% above the voltage for which the brake coils are
connected, the coils will overheat and burn out.
4. Check for burned-out coils (coils may be charred or burned).
5. Check for excessive magnet gap. (See WEAR ADJUSTMENT.)
6. Check for failure or power supply to brake.
B. IF BRAKE DOES NOT STOP:
1. Check brake visually for broken or damaged parts.
2. Make certain hub has not shifted position on the motor shaft
and that all rotating discs are fully engaged on the hub.
3. Check that the manual release is in the normal position.
4. Check disc wear. (See WEAR ADJUSTMENT.)
C. IF BRAKE CHATTERS OR HUMS:
1. See that magnet faces are clean. To remove dirt, insert a clean
sheet of paper between magnet faces and energize brake.
Move paper around between faces to dislodge dirt, then
remove paper.
2. Check for low voltage. Magnet will not pull in, and coils will
burn out if line voltage is beyond 10% below the voltage the
brake coils are connected for.
3. See that magnet faces are parallel within tolerance. Readjust
magnet gap to “D” min. (See WEAR ADJUSTMENT.)
D. IF MANUAL RELEASE DOES NOT WORK:
1. Check for broken or damaged parts.
2. Check return spring (10). Brake will not reset automatically if
this spring is broken.
3. Check quantity of shim washers (14 & 15) under release stop
screws. (See MANUAL RELEASE ASSEMBLY.)
4740 WEST ELECTRIC AVENUE l MILWAUKEE, WI 53219 lPHONE 414/672-7830 l FAX 414/672-5354 l www. dingsbrakes.com
Torque
lb-ft
Model No.
with hub
seal
Wt. Lbs.
(with hub
seal)
Model No.
without hub
seal
Wt. Lbs.
(without
hub seal)
Thermal
Capacity
HPS/Min
Inertia
WK
2
lb-ft
2
Dimensions in inches
C N X AC
D
H
MIN MAX
125 92125-51 128 92125-52 126 20 1.00 7.88 2.31 2.31 2.16 0.030 0.080 1.38
180 92180-51 128 92180-52 126 20 1.00 7.88 2.31 2.31 2.16 0.030 0.070 1.19
230 93230-51 141 93230-52 139 20 1.30 8.25 2.94 2.94 2.19 0.035 0.080 1.31
270 93270-51 141 93270-52 139 20 1.30 8.25 2.94 2.94 2.19 0.035 0.070 1.19
330 94330-51 149 94330-52 147 20 1.60 8.88 3.56 3.56 3.44 0.040 0.070 1.25
360 94360-51 149 94360-52 147 20 1.60 8.88 3.56 3.56 3.44 0.040 0.070 1.19
450 95450-51 159 95450-52 157 20 1.90 9.50 4.19 4.19 4.06 0.045 0.070 1.19