Perfect•Temp Equipment Operation & Maintenance Manual Revised July, 2007 INTERNATIONAL, INC. WWW.DINEX.
PERFECT-TEMP STATION COMMANDER CONTROLLER OPERATION INSTRUCTIONS Introduction The PT-SC controller (Station Commander) is configured into two independent modules, the Operator Module and the Power Module which are linked together by an interconnecting, low-voltage cable. The software, or programming information, is entered and stored in the operator module which may be wall mounted or installed in a roll-in refrigerator bezel.
No meals programmed for this cart. This cart is unplugged. No meals programmed for this cart. Cart is plugged in. Meals are programmed for this cart. This cart is unplugged. Meals are programmed for this cart. Cart is plugged in. Cart is rethermalizing meal. Remaining time is shown in center of icon. Meal is ready. Outer box area will blink. Hold time is exceeded. Thermalization has stopped. Warning or informational message.
Programming Number of Carts Displayed and Speaker Volume 1) Press the “PROGRAM” key 2) Display will prompt: Select: Program Meal Times Configure Unit 3) Use the “ “ keys to highlight “Configure Unit”. 4) Press the “YES” key to select. 5) Enter pass code “15037” on the keypad. 6) Display will prompt: Select: System Setup Set Meal Parameters Set Passcodes Set Time of Day Reset 7) Use the “ “ keys to highlight “System Setup”. 8) Press the “YES” key to select.
14) Use the “ “ keys to change the Key Clicks Volume Setting. 15) Press the “SAVE” key to store the change(s). 16) Press the “CANCEL” key to exit programming. Meal Parameters The Station Commander operator module has the capability of programming the carts under its control for different thermalization cycle lengths for each meal. This means that the breakfast meal thermalization cycle could be less than the dinner and lunch cycles, should this be desirable.
3) Use the “ “ keys to highlight “Configure Unit”. 4) Press the “YES” key to select. 5) Enter pass code “15037” on the keypad. 6) Display will prompt: Select: System Setup Set Meal Parameters Set Passcodes Set Time of Day Reset 7) Use the “ “ keys to highlight “Set Meal Parameters”. 8) Press the “YES” key to select.
Pass Codes Each operator module is equipped with three levels of pass codes to provide security and prevent tampering with cart thermalization programming or initiation. 1) The Master pass code allows entry into the system. The Master pass code number is 15037. 2) The Supervisor pass code is a 4-digit pass code that permits access to mealtime programming. This code can be selected and changed at any time. See Programming Pass Codes section.
) Press the “YES” key to select. 9) Display will prompt: Change Passcodes Supervisor: 4444 User 333 Note: These are the default factory settings. 10) Use the keypad to enter new pass codes. 11) Press the “SAVE” key to store the changes. 12) Press the “CANCEL” key to exit programming. Programming Time of Day Note: All programming is done in military time to reduce the chance of programming errors.
8) Press the “YES” key to select. 9) Use the keypad to enter a new time. 10) Press the “SAVE” key to store the change(s). 11) Press the “CANCEL” key to exit programming Resetting the Controller Note: Resetting the controller will reset “Meal Parameters” to default factory settings and remove all “Meal Times” 1) Press the “PROGRAM” key 2) Display will prompt: Select: Program Meal Times Configure Unit 3) Use the “ “ keys to highlight “Configure Unit”. 4) Press the “YES” key to select.
9) Display will prompt: Resetting the unit will destroy all programming information. Do you wish to continue? 10) Press the “YES” key to complete the resetting process. 11) Press the “CANCEL” key to exit programming Meal Times The meal times programmed are the actual meal times that the Perfect-Temp cart is expected to be ready for meal service.
Programming Meal Times 1) Press the “PROGRAM” key 2) Display will prompt: Select: Program Meal Times Configure Unit 3) Use the “ “ keys to highlight “Program Meal Times”. 4) Press the “YES” key to select. 5) Enter pass code “4444” on the keypad. 6) Display will prompt: Select: Program Meals Copy Meals 7) Use the “ “ keys to highlight “Program Meals”. 8) Press the “YES” key to select.
13) Use the keyboard to enter meal times. The cursor will automatically jump from field to field. Use the “ “ keys for extra mobility. The “NO” key may be used to remove existing meal times. 14) Press the “SAVE” key to store the change(s). 15) Press the “CANCEL” key to exit programming or repeat steps 6-14 for the next cart. Copy Meal Times The “Copy Meals” command can be very convenient if multiple carts have the same “Meal Times”. This command copies the meal times from one cart to another.
9) Display will prompt: Copy Cart Programming: From: 1 12345678 To: 1 10) Use the “ “ keys to highlight the cart from which you would like to copy “Meal Times”. 11) Use the “ “ key to move down to the next line. 12) Display will prompt: Copy Cart Programming: From: 1 To: 1 12345678 13) Use the “ “ keys to highlight the cart you would like to copy “Meal Times” to. 14) Press the “YES” key to copy meal times. 15) Display will prompt: Cart Copied. Press Yes to Continue.
Manual Starting of Carts Regardless of what has been programmed, any Perfect-Temp cart may be manually started to begin thermalization at any time. The Station Commander display will confirm that a Perfect-Temp cart has been properly plugged in. 1) Press the “MANUAL” key. 2) Enter pass code “333” on the keypad. 3) Display will prompt: Select Cart: 12345678 4) Use the “ “ keys to highlight the cart you would like to manually start. 5) Press the “YES” key to select.
Stopping Meal Thermalization Warning!! Meals should be stopped at the controller prior to disconnecting cart. Failure to do this will result in excess wear on cart plugs and receptacles. Use the “ “ keys to highlight the cart you would like to stop. Press the “CANCEL” key. Display will prompt: Do you want to stop this meal? Press YES or NO. Press the “YES” key to stop thermalization of meal.
LAST REVISION 09-07-2006 MAINTAINED BY: MICHAEL BEILMAN PERFECT TEMP SYSTEM PREVENTATIVE MAINTENANCE SCHEDULE RECOMMENDED WORK TO BE PERFORMED TIGHTEN ALL EXPOSED FASTENERS EVERY MONTH NOTES EVERY 6 MONTHS TOP PLATE TO SIDE PANELS X BOTTOM PLATE TO SIDE PANELS X LEXAN DOOR TO HINGE SCREWS X TOP CORNER BUMPERS TO TOP PLATE X HEATER PAD ATTACHMENT SCREWS X CASTER ATTACHMENT HARDWARE X GREASE CASTERS USE APPROVED NSF GREASE, DOW RTV 732 RETAINING PLUNGERS - INSPECT COMPONENT USED TO RETAIN
PERFECT TEMP THERM CART MAINTENANCE TRACKING SHEET CART CAPACITY: _________________________ SERIAL NUMBER: _________________________ (Found on UL tag on interior of cart) DATE OF MANUFACTURE: _________________________ (Found on UL tag on interior of cart) OPTIONAL CUSTOMER DESIGNATED CART NUMBER _________________________ DATE MAINTENANCE PERFORMED WORK PERFORMED PARTS REQUIRED
Last revised 12-31-2002 Michael L. Beilman PERFECT TEMP THERMALIZATION CART TROUBLE SHOOTING GUIDE Symptom: One side of cart is not working. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. On the refrigerator that the cart was connected to, there is a grey box on top of the refrigerator that is about 11” X 10” X 6”. This is referred to as the “Power Module”. There may be a circuit breaker that has popped out on this unit. Look at the left hand side of the box. There are (4) electrical type switches/breakers.
Last revised 12-31-2002 Michael L. Beilman 10.8. 11. Install the new pad buy sliding it over the boot. It should slide into place with very little effort. If it is not sliding into place easily, remove it and again verify that the female pin holes in the rubber boot are properly aligned. Continue effort until pad easily slides into place. 10.9. Install removed Phillips head screws (ref item 10.2). Tighten snug. 10.10.
Revised 12-29-2003 By: Michael Beilman PERFECT TEMP HEATER PAD HEAT SPECS REF ENGINEERING DRAWING 0113415-1 0113415 HEATER: Pad-Soup, Perfect Temp Where used: Perfect Temp Classic & Continental Thermalization Carts 115 VAC, 60 Hertz 40 +/- 5% Watts Element Resistance: 330 ohms nominal, 347 ohms maximum, 297 ohms minimum Thermostat: Open on rise (turn off temp) at: 290° +/- 6°F Close on fall (turn on temp) at: Turn off Temp - 12°F (max) Thermal Fuse: burn out at 363°F 0113416 HEATER: Pad-Side, Perfect Te
Created/Revised by: Michael Beilman Last Revised: 09-13-2006 DINEX PERFECT TEMP SPARE PARTS WITH SUBCOMPONENTS Dinex Parts and Service (888) 232-7645 or (800) 523-9752 X 107 Component Part No.
Created/Revised by: Michael Beilman Last Revised: 09-13-2006 DINEX PERFECT TEMP SPARE PARTS WITH SUBCOMPONENTS Dinex Parts and Service (888) 232-7645 or (800) 523-9752 X 107 Notes Component Part No. Description Receptacle/Plug/Cord 0113343 Connector: Cart End, 4-Pin, w/ Gasket Connector on cart for drop cord attach Receptacle/Plug/Cord 0113340 Connector: Cart End, 5-Pin, w/ Gasket Receptacle/Plug/Cord 0114397 Connector: Refrig. End, 4-Pin Receptacle/Plug/Cord 0114396 Connector: Refrig.
Created/Revised by: Michael Beilman Last Revised: 09-13-2006 DINEX PERFECT TEMP SPARE PARTS WITH SUBCOMPONENTS Dinex Parts and Service (888) 232-7645 or (800) 523-9752 X 107 Component Part No.
Created/Revised by: Michael Beilman Last Revised: 09-13-2006 DINEX PERFECT TEMP SPARE PARTS WITH SUBCOMPONENTS Dinex Parts and Service (888) 232-7645 or (800) 523-9752 X 107 Notes Component Part No.
Created/Revised by: Michael Beilman Last Revised: 09-13-2006 DINEX PERFECT TEMP SPARE PARTS WITH SUBCOMPONENTS Dinex Parts and Service (888) 232-7645 or (800) 523-9752 X 107 Component Part No.
Created/Revised by: Michael Beilman Last Revised: 09-13-2006 DINEX PERFECT TEMP SPARE PARTS WITH SUBCOMPONENTS Dinex Parts and Service (888) 232-7645 or (800) 523-9752 X 107 Component Part No.
