CONTEMPRA MODEL KDS6401E PARTS & SERVICE MANUAL 7400060000R02
Table of Contents OPERATION ............................................................................................................................. 2 MAINTENANCE ........................................................................................................................ 5 EXPLODED DIAGRAM ............................................................................................................. 6 REPLACEMENT PARTS ..........................................................................
KDS6401E OPERATION To access the controls go to the front panel of the unit (refer to diagram below) 1. Three position ON/OFF switch The switch has two ON positions marked with “-“ and “=”. The “-“ position is for manual operation. In this position the built-in remote control is bypassed. The “=” position is for operating the unit with the provided remote control. When in “=” position the unit is operated with the ON and OFF buttons of the remote control.
KDS6401E REMOTE CONTROL USAGE This stove is supplied with a radio frequency remote control. This remote control has a range of approximately 50 feet (15.25m); it does not have to be pointed at the fireplace and can pass through most obstacles (including walls). It is supplied with one of 243 independent frequencies to prevent interference with other units. The frequency code is indicated on the back of the transmitter. Note: Ensure that the fireplace 3 position switch is set to the remote control setting.
KDS6401E OPTIONAL EXTERNAL REMOTE CONTROL The remote control has a range of approximately 50ft. (15.25m) it does not have to be pointed at the stove and can pass through most obstacles (including walls). It is supplied with one of 243 independent frequencies to prevent interference with other units. The frequency designation is indicated on the back of the transmitter (FIGURE 3) REMOTE CONTROL INSTALLATION 1. Plug stove cord set into the outlet located on the side of the receiver. (FIGURE 2) 2.
KDS6401E MAINTENANCE LIGHT BULB REPLACEMENT Allow at least 5 minutes for light bulbs to cool off before touching bulbs to avoid accidental burning of skin. Light bulbs need to be replaced when you notice a dark section of the flame or when the clarity and detail of the log exterior disappears. There are two bulbs under the log set which generate the flames and embers. TO REPLACE THE LIGHT BULBS 1. On the back of the Contempra® remove the screws from the light access cover. 2. Remove the light access cover.
KDS6401E EXPLODED DIAGRAM 4 11 12 9 8 1 5 3 2 10 14 7 6 6 13
KDS6401E REPLACEMENT PARTS STOVE- CONTEMPORARY - MATTE BLACK PART NO. MOD LEVEL 6900940159 NONE REPLACEMENT PART REPLACEMENT PART NO. 1. FRONT GLASS 5900230100RP 2. LEFT HAND & RIGHT HAND SIDE GLASS 5900240100RP 3. LOG SET 0438270100RP 4. TOP PANEL 1103820171RP 5. MIRROR 5900210200RP 6. REFLECTOR ROTISSIERE 5900080600RP 7. MOTOR, ELECTRIC 2000140300RP 8. THERMOSTAT 2300150100RP* 9. POWER ON/OFF/ON SWITCH 2800071100RP 10. THERMOSTAT KNOB 0437930159RP 11. HEATER ASSEMBLY 2200490900RP 12.
KDS6401E WIRING DIAGRAM With Integrated On/Off Receiver Board On/Off Main On/Off Integral Switch Receiver HEATER ON/OFF THERMOSTAT C ELEMENT FAN MOTOR LOWER A.C.
KDS6401E If unit was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin. Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons. Light bulbs need to be replaced when you notice a dark section of the flame. There are two bulbs under the log set which generate the flames and embers.
KDS6401E If the stove was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin. Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons. TO REPLACE MAIN ON/OFF SWITCH 1. Remove the stove pipe kit (if equipped). 2. Remove the four screws from the rear panel and remove. 3.
KDS6401E If the stove was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin. Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons. TO REPLACE FLAME MOTOR/FLAME ROD 1. Remove the stove pipe kit (if equipped). 2. Remove the four screws from the rear panel and remove. 3.
KDS6401E If the stove was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin. Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons. TO REPLACE HEATER ON/OFF SWITCH 1. Remove the stove pipe kit (if equipped). 2. Remove the four screws from the rear panel and remove. 3.
KDS6401E If the stove was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin. Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons. TO REPLACE HEATER THERMOSTAT 1. Remove the stove pipe kit (if equipped). 2. Remove the four screws from the rear panel and remove. 3.
KDS6401E If the stove was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin. Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons. TO REPLACE POWER CORD 1. Remove the stove pipe kit (if equipped). 2. Remove the four screws from the rear panel and remove. 3. Locate and remove the wiring connections for the power cord. 4.
KDS6401E If the stove was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin. Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons. TO REPLACE THE HEATER ASSEMBLY 1. Remove the stove pipe kit (if equipped). 2. Remove the four screws from the rear panel and remove. 3. Locate and remove the four screws on the inner heater panel. 4.
KDS6401E TROUBLESHOOTING GUIDE GENERAL Problem Cause Solution Improper circuit current rating Additional appliances may exceed the current rating of the circuit breaker or fuse.
KDS6401E TROUBLESHOOTING GUIDE HEATER Problem Heater is not turning off Heater is not turning on Cause Solution Service Manual Reference Defective heater on/off switch Replace heater on/off switch Page 11 Improper operation See Operation Section Page 2 Loose wiring Trace wiring in unit Page 7 Defective heater On/Off switch Replace heater On/Off switch Page 11 Defective heater assembly Replace heater assembly Page 14 Improper operation See Operation Section Page 2 Loose wiring Trace
KDS6401E TROUBLESHOOTING GUIDE HEATER (CONTINUED) Problem Heater fan runs continuously Cause Solution Service Manual Reference Loose wiring Trace wiring in unit Page 7 Defective heater On/Off switch Replace heater On/Off switch Page 11 Defective heater assembly Replace heater assembly Page 14 Cause Solution Service Manual Reference Dirty blower assembly Clean blower assembly Defective blower assembly Replace heater assembly Page 14 Moving flame rod hitting or rubbing against internal
