Service manual

14
PowerCordReplacement
If the replace was operating prior to servicing allow at least
10 minutes for light bulbs and heating element to cool off to
avoid accidental burning of skin.
Disconnect power before attempting any maintenance or
cleaning to reduce the risk of electric shock or damage to
persons.
ReplacementProcedure:
1. Remove the rebox from the mantel.
2. Remove the eight (8) Philips screws that fasten the top
cover to the rest of the rebox. There are: three (3)
screws on each side along the top edge; and two (2)
screws on the back along the top edge (Figure 12,
Page 10).
3. Flip the top panel over and rest it on the top of the
replace.
 CAUTION:Use caution when ipping top panel over as
there are components attached to the top panel which
are wired to the internal cavity of the replace.
4. Disconnect the two (2) wire connections leading from the
existing power cord. One (1) leads to the bottom terminal
of the Main On/Off Switch, the other leads to the Neutral
terminal on the Remote Control Board mounted to the
underside of the Top Panel (Figure 21).
5. Using pliers, squeeze the sides of the plastic wire clamp
on the inside of the replace and push it, and the power
cord through the chassis (Figure 21).
6. Release clamp from power cord and remove cord from
replace.
7. Feed replacement power cord through opening in the
Figure 20
Enlarged view of Heater Assembly and Remote Control Board
Long white wire
from Cutout
Black wire from front
terminal of element to P2
White wire looped from right terminal
of motor to upper terminal of element
Red wire from
motor’s upper
left terminal
to P1
Black wire from lower back
terminal of element to P4
P1
P2
P3
P4
Blue wire from
motor’s lower
left terminal
to P3
White wire
from Cutout
to top middle
terminal of
element
access panel and secure with clamp.
8. The wide blade of the power plug is designed to be
neutral and is connected to the cord side with ridges in
the rubber of the cord. Connect this side of the Power
Cord to the Neutral (N) terminal of the Remote Control
Board.
The other side of the Power Cord will have stamped
writing in the rubber sheath and is live. Connect this side
of the Power Cord to the bottom terminal of the Main On/
Off Switch.
9. Reassemble rebox
10. Replace rebox back into mantel and plug in.
Figure 20
Live black wire
from power cord
(smooth side) to
bottom terminal
of Main On/Off
Switch
Neutral black
wire from
power cord
(ribbed side) to
N terminal of
Remote Control
Board
Clamp