Super 1050, May 2007 5/21/07 12:00 PM Page 1 Dillon Super 1050 Instruction Manual May 2007 illon recision Products, Inc.
Super 1050, May 2007 5/21/07 12:00 PM Page 2 Table of Contents Super 1050 Package Contents 4 How the Super 1050 Works: Stations 1 - 8 5 Super 1050 Assembly 6 Powder Measure Adjustments 8 Primer Magazine 9 Electric Casefeeder 10 Review: How the Super 1050 Works: Stations 1 - 8 10 To Begin Reloading 10 Adjustments 12 Casefeeder 12 Handle 12 Swager 12 Swage Conversion & Adjustment 12 Primer System Change Over Instructions 13 Toolhead Removal 14 Shellplate Removal 14 Casefeed
Super 1050, May 2007 5/21/07 12:00 PM Page 3 Warranty Agreement The Dillon Super 1050 reloader has been designed as a commercial machine. Our expectation is that its life expectancy will be in excess of two million rounds of loaded ammunition. All Super 1050 machines are warranted for life from defects in material or workmanship, plus a one-year, 100% warranty against normal wear. All electrical/electronic components in Dillon equipment are covered by a one-year warranty.
Super 1050, May 2007 5/21/07 12:00 PM Page 4 items not to scale items not to scale Super 1050 Package Contents • Super 1050 machine with caliber specific shellplate and loading dies installed and adjusted.
Super 1050, May 2007 5/21/07 12:00 PM Page 5 How the Super 1050 Works Station 6: This station is open to allow for case inspection. Stations 1 - 8 (counterclockwise) toolhead and dies cut away for clarity Station 1 - The casefeed plunger inserts the case into the shellplate. Station 1: Empty cases are automatically inserted into the shellplate via the electric casefeeder. Station 3 - Here the case mouth is expanded while a rod supports the case base for swaging.
Super 1050, May 2007 5/21/07 12:00 PM Page 6 make whatever adjustments to the dies you feel necessary. Reminder: There may be some variation due to components. machine as a template. Remove the machine and drill four 1/4” holes through the bench. Replace the machine and bolt securely. Fig. 1 Super 1050 Assembly Your new Super 1050 has been assembled at the factory.
Super 1050, May 2007 5/21/07 12:00 PM Page 7 to be placed on the casefeed post with the Dillon logo and the on/off switch facing you. The casefeed tube (#20533*) should now be inserted into the casefeed adapter (#13654*) Fig. 7 Note that the tube is marked “up” on one end. Press this end into the tube clip (#13859) attached to the casefeeder motor housing Fig. 8. This assembly is now complete. Fig.
Super 1050, May 2007 5/21/07 12:00 PM Page 8 Step 5: Cycling the Machine At this point your assembly should be complete. Gently pull the operating handle towards you, make a full stroke to the bottom and up again. The shellplate should be indexing and the primer slide (#20318*) should function. The casefeed plunger (#13073*) should travel forward to the shellplate. Make sure that you repeat this several times to gain an understanding of the various functions of the machine before you start reloading.
Super 1050, May 2007 5/21/07 12:00 PM Page 9 The color code is as follows: Blue Small Primer Magazine Orifice Large Primer Magazine Red Orifice Yellow Small Primer Pick-up Tube Green Large Primer Pick-up Tube Remove the blue cap from the powder die (#20320) and loosely clamp the powder measure in position.
Super 1050, May 2007 5/21/07 12:00 PM Page 10 and invert the pick-up tube over the primer shield cap (#13957). You will notice the cap has a bevel to help you funnel the primers in. Hold the tube in place as shown in Fig. 22, pull the retaining pin and allow the primers to drop into the magazine. Pivot the switch the lever back over the Early Warning System housing. Gently slide the follower rod down through the switch lever and into the primer magazine tube.
Super 1050, May 2007 5/21/07 12:00 PM Page 11 Pull the operating handle smoothly to the bottom stop, then raise the handle, a case has been fed to Station 1. Cycle the handle again, strive to be smooth in your operation. as well. Cycle the handle again. The case is swaged and expanded at Station 3. Observe the swage operating part (#20314*), if the swage is proper, proceed – if not see items 3 and 4 in the Troubleshooting section of this manual.
Super 1050, May 2007 5/21/07 12:00 PM Page 12 Adjustments Casefeeder It may be necessary to readjust the micro-switch for different calibers. Cases may become lodged between the micro-switch and the tube wall. The other extreme is the case failing to put enough pressure on the micro-switch to shut off the system causing it to continue running and over flowing the tube. Remove the two clutch screws (#13732), lock washer (#13813) and upper clutch (#13632) and the casefeed plate.
Super 1050, May 2007 5/21/07 12:00 PM Page 13 of the pocket, once properly swaged, the dents will no longer be visible. Fig. 31 Primer System Change Over Instructions The Super 1050 has been shipped to you with either the large or small primer system installed. To change the system from large to small or vise versa, follow these instructions: Be sure all primers have been removed from the primer system. Then remove the Early Warning System and the knurled cap.
Super 1050, May 2007 5/21/07 12:00 PM Page 14 slide stop Fig. 39 - Rotate the primer slide stop 90˚ to move the primer slide freely in or out. screwdriver supplied for the bushing (included in the accessory bag). Fig. 40 collect on top of it leaving imprints on your primers. If it is too high it will bind the slide. Note: You can use the slide for a guide. Slide it back and forth over the bushing to check your adjustments.
Super 1050, May 2007 5/21/07 12:00 PM Page 15 Casefeed Plunger Conversion When changing calibers it may be necessary to replace the casefeed plunger (#13073*). To do this, remove the clear casefeed tube (#20533*) and pull out the colored casefeed adapter (#13654*). The adapter is taped for shipping purposes. Remove the two housing screws (#13815) and the casefeed adapter housing (#11006). Place your hand on the plunger while removing the roller bolt (#13333).
Super 1050, May 2007 5/21/07 12:00 PM Page 16 Fig. 49 - You don’t need any more expansion than what you see in this photograph. Station 5 - Adjustment of the Powder Die/Powder Funnel Fig. 52 - This photo shows the powder bar at the end of its travel. eled its full distance. The angled portion on the bottom of the powder funnel (Fig. 53) is what bells the cartridge.
Super 1050, May 2007 5/21/07 12:00 PM Page 17 on the case mouth without falling off and to keep the case from shaving lead during the seating process - see the illustration (above) example “B”. Note: If you screw the die down too far, the case will look like example "C" in the illustration (right). You must then discard this case, back the powder die off, by turning it counter clockwise, and continue with a new sized case. You’ll soon learn to judge the correct amount of bell by simply looking at it.
Super 1050, May 2007 5/21/07 12:00 PM Page 18 ing the bullet, but it will give you a place to start. Place a case (with a belled case mouth) into Station 7. Fig. 57 Place a bullet on the belled case mouth and lower the toolhead. Then, raise the toolhead just enough to inspect the bullet without indexing the shellplate. If the bullet is not seated deep enough, screw the seating die down 1/2 turn at a time.
Super 1050, May 2007 5/21/07 12:00 PM Page 19 the die out one full turn and secure it in place with the lock ring (#14067). Leave the handle in the down position. With a wrench, screw the back-up rod into the back-up die. Turn the back-up rod down until it touches the inside bottom of the case. Note: Do not force the expander as this will damage the case and the shellplate. Now secure the lock ring (#13483). Raise the handle. Screw the eyebolt (#13245) all the way into the swager.
Super 1050, May 2007 5/21/07 12:00 PM Page 20 Dillon dies whenever possible. c.) Wrong size or missing locator buttons. 2.) Bending or breaking decapping pins: a.) Wrong shellplate (#12600*). b.) Slightly bent decapping assembly or pin. c.) Berdan primed cases. d.) Dirt in shellplate pockets. e.) Handle being moved too rapidly on the down stroke. f.) Rocks or other foreign objects in cases. Station 3: Primer Pocket Swaging Problems 1.) Primers smearing or crushing: a.
Super 1050, May 2007 5/21/07 12:00 PM Page 21 Lubrication Operating circumstances will dictate the frequency of required lubrication. It is highly recommended that the Super 1050 be cleaned and lubed after every 10,000 rounds of operation. Use a high-grade, conventional wheel bearing grease – do not use oil.
Super 1050, May 2007 5/21/07 12:00 PM Page 22 Lube Points for the Super 1050 Crank Assembly With the handle in the rest position, on the left side of the machine, use a grease syringe to lube the bearing pin (#11009) located in the link arm (#11063). Then, cycle the handle down to the bottom stop. Again, using the grease syringe, lube the mainshaft pivot pin (#10994) on the left side of the machine via the access hole located 1.2" above the carrier cap (#11010).
Super 1050, May 2007 5/21/07 12:00 PM Page 23 NOTES: 23
Super 1050, May 2007 5/21/07 12:00 PM Page 24 Super 1050 - Caliber Conversion Chart .32 ACP Conversion - #20634 11113 #J Shellplate 14048 #8 Locator Pin (6) .32 cal. Expander - S 12780 Powder Funnel - S 12845 Adapter - White 13810 Casefeed Plunger - Small 13306 17384 Blue Locator Tab - Short (1) 13569 Blue Locator Tab (5) 14067 Die Lock Ring .32 S&W Long/H&R Mag Conv - #20634 12107 #D Shellplate 14060 #3 Locator Pin (6) 12780 .32 cal.
Super 1050, May 2007 5/21/07 12:00 PM Page 25 Super 1050 - Caliber Conversion Chart .500 S&W Conversion - #20834 11036 .500 S&W 1050 Shellplate 13436 #7 Locator Pin (6) 14465 Powder Funnel, .50 AE 11090 Super 1050 .
Super 1050, May 2007 5/21/07 12:00 PM Page 26 Super 1050 Parts Listing Part # 10851 10991 10992 10993 10994 10997 10999 11003 11006 11008 11009 11010 11011 11061 11062 11063 11064 11234 11335 11423 11688 11995 12144 12184 12260 12486 12572 12819 12930 12972 12995 13001 13058 13064 13089 13091 13108 13161 13189 13205 13226 13238 13244 13245 13262 13271 13276 13296 13328 13333 13342 13363 13365 13376 13377 13417 13419 13425 13432 13435 Description Index Lever, Super 1050B Bin Support Bracket Inside Frame
Super 1050, May 2007 5/21/07 12:00 PM Page 27 Super 1050 Upper Machine Assembly #20420 – Toolhead Assembly powder activator 13342 see caliber conversion chart 13957 Crimp Die 13449 20420 Seating Die 20320 12819 Sizing Die Expander see caliber conversion chart 20773 12486 14067 11688 13895 13896 13161 13561 11688 10999 12572 20311 assembly 13425 13508 *Shellplate 13525 20635 13089 See page 29 for more detail.
Super 1050, May 2007 5/21/07 12:00 PM Page 28 Super 1050 Lower Machine Assembly Lower Machine Assembly Part # 10994 10997 10999 11008 11009 11010 11061 11062 11063 13244 13328 13365 13376 13475 13685 13738 13895 13936 13945 Item A – Swage Rod Assembly Description Mainshaft Pivot Pin - .560” dia. Super 1050 Frame Super 1050 Mainshaft BH-1610 Roller Bearing (3) Pin - 1” dia.
Super 1050, May 2007 5/21/07 12:00 PM Page 29 Primer System Assembly - #21108 Upper 13957 Lower 13840 13001 13363 20488 13363 17604 13130 - large 13222 - small 14037 13423 14990 12995 20317 - small 20318 - large 13844 13746 13296 13936 13607 11003 13858 20773 12849 - large 13307 - small 13058 Lower Assembly 22030 - small 22031 - large Stock 12849 12995 13058 13130 13222 13296 13307 13363 13607 13858 20317 Description 1050 Primer Punch – Large Primer System Tappet Primer System Rocker
Super 1050, May 2007 5/21/07 12:00 PM Page 30 Super 1050 Casefeeder Assembly 13400 Stock # 10991 11423 12144 13205 13238 13271 13377 13400 13473 13484 13495 13502 13539 13540 13655 13685 13756 13779 13812 13859 13895 13954 14022 14023 14026 17808 20533 20534 20641 22173 22174 Description Bin Support Bracket Casefeed Funnel 550/650/1050 Part Bullet Bin Bracket Post Bolts Bin Bracket Post Stud Bin Bracket Mount Screw Casefeed Bowl 1050 Casefeed Motor – 4 RPM (Not Shown) 1050 Cartridge Bin Lower Cord Clam
Super 1050, May 2007 5/21/07 12:00 PM Page 31 Super 1050 Casefeed Subassemblies Powder Measure Assembly - #20421 13644 13951 13921 13882 20780 13943 Item A – Casefeed Frame Assembly Adapter – refer to the caliber conversion chart Stock # 13333 13498 11006 13567 13815 13972 13815 11006 Casefeed Plunger refer to the caliber conversion chart 20062 Description Bolt (Locator Tab) Plunger Roller Adapter Housing Casefeed Plunger Spring Adapter Housing Screw 3/16 Roll Pin 13893 21353 20063 20785 13
Super 1050, May 2007 5/21/07 12:00 PM Page 32 On the cover… The Super 1050 is pictured with optional accessories: Powder Check System #21044 Low Powder Sensor #16306 Bullet Tray #22215 Other accessories available for the Super 1050 include: Machine Cover #13239 Maintenance Kit & Spare Parts Kit #97018 The Blue Press, Dillon’s monthly catalog, has a complete listing of accessories available for all machines.