Easy! Smooth! GP2000H Series Replacement Guidebook 1/56
Preface This guidebook introduces the procedures to replace the unit in the GP2000H series (GP-2401HT, GP-2301HS/L) with the GP3000H series (GP-3310HT, GP-3300HS/L). The recommended replacement models are as follows: Model in use Replacement model GP-2401HT GP-3310HT GP-2301HS GP-3300HS GP-2301HL GP-3300HL About the order model number of the GP3000H Series Emergency Switch and Key Switch are options. When ordering a GP3000H unit, please confirm the model number.
Table of Contents PREFACE 2 ABOUT THE ORDER MODEL NUMBER OF THE GP3000H SERIES 2 CHAPTER 1. SPECIFICATION COMPARISON 5 1.1 SPECIFICATIONS OF GP-2401HT AND GP-3310HT 5 1.2 SPECIFICATIONS OF GP-2301HS/L AND GP-3300HS/L 6 CHAPTER 2. COMPATIBILITY OF HARDWARE 7 2.1 LOCATIONS OF INTERFACES 7 2.2 SCREEN SIZE 8 2.3 TOUCH PANEL SPECIFICATIONS 8 2.4 VIBRATION FUNCTION 8 2.5 FUNCTION SWITCH 8 2.6 GP-H70 COMPATIBILITY MODE 8 2.7 KEY SWITCH 8 2.8 EXTERNAL OUTPUT INTERFACE 8 2.
.2 DIFFERENCES OF SYSTEM STRUCTURES 31 4.2.1 SYSTEM STRUCTURE BEFORE REPLACEMENT (GP2000H SERIES) 31 4.2.2 W ORK FLOW OF REPLACEMENT OF GP2000H WITH GP3000H 31 4.2.2 W ORK FLOW OF REPLACEMENT OF GP2000H WITH GP3000H 32 4.2.3 SYSTEM STRUCTURE AFTER REPLACEMENT (GP3000H SERIES) 33 4.2.3.1 STRUCTURE 1 33 4.2.3.2 STRUCTURE 2 34 4.2.3.3 STRUCTURE 3 35 4.2.3.4 STRUCTURE 4 36 4.2.3.5 STRUCTURE 5 37 4.2.3.6 STRUCTURE 6 40 4.
Chapter 1. Specification Comparison 1.1 Specifications of GP-2401HT and GP-3310HT GP-2401HT TFT color LCD Display Type Display Colors Display Resolution External Dimensions (Unit: mm [in.]) GP-3310HT 256 colors 65,536 colors VGA (640×480 pixels) → See 2.2 W253[9.96]×H185[7.28]×D58[2.28] W224[8.82]×H174[6.85]×D87.1[3.43] (When including the Emergency (When including the Emergency Switch: D76[2.99]) Switch: D107.5[4.
1.2 Specifications of GP-2301HS/L and GP-3300HS/L GP-2301HS/L GP-3300HS/L Display GP-****HS STN color LCD Type GP-****HL Monochrome LCD Display GP-****HS 64 colors Color GP-****HL 2 levels / 8 levels Display Resolution External Dimensions (Unit: mm [in.]) 4,096 colors 16 levels QVGA (320×240 pixels) W253[9.96]×H185[7.28]×D58[2.28] W224[8.82]×H174[6.85]×D87.1[3.43] (When including the Emergency (When including the Emergency Switch: D76[2.99]) Switch: D107.5[4.
Chapter 2. Compatibility of Hardware 2.
2.2 Screen size The screen size of GP-3310HT, which is 5.7 inches, is smaller than that of GP-2401HT (6.5 inches). However, its display resolution is same. Displays of texts, parts, etc. become smaller after conversion. If they are too small to touch with your finger, please use the provided touch pen. 2.3 Touch panel specifications The GP3000H series units are analog resistive. An analog resistive touch panel does not recognize the touch input when you touch two points at the same time.
2.9 Barcode reader connection The GP3000H units are not equipped with a tool port. A barcode reader connected from the tool port on the GP2000H unit cannot be used with the GP3000H. However, the GP3000H series allows you to connect a barcode reader on its USB interface. 2.10 Screen data transfer To transfer screen data to the GP3000H unit, use a USB or Ethernet cable to transfer screen data. For USB transfer, use a transfer cable for the GP3000 series (model: CA3-USBCB-01).
2.13 Overseas standards The GP2000H series and GP3000H series conform to the following standards: UL c-UL（CSA） GP2000H UL60950 Third edition CAN/CSA-C22.2 Series (Safety Standard for No. 60950-00 Information Technology (Standard for Safety of Equipment) Information Technology CE Equipment) EN55011 Class A and EN61000-6-2 GP3000H UL508 CAN/CSA-C22.2 Series (Safety Standard for No.
Chapter 3. Replacement Procedure 3.1 Work Flow ◆ To change the equipment designed for the GP2000H series to the GP3000H series Installation Screen Communication Check the compatibility of Check the differences of Check the connection hardware in Chapter 2. specifications in the booklet between the GP3000H “Compatibility of Software”. series and a PLC in the GP-Pro EX Device/PLC Connection Manual. Convert GP2000H screen data with GP-Pro EX’s Project Converter.
◆ To replace the 2000H series mounted to the equipment with the 3000H series Installation Screen Communication Check the compatibility of Check the differences of Check the connection hardware in Chapter 2. specifications in the booklet between the GP3000H “Compatibility of Software”. series and a PLC in the GP-Pro EX Device/PLC Connection Manual. Remove the GP2000H series. Receive the screen data from the GP2000H series. *1 Convert the data with GP-Pro EX’s Project Converter.
3.2 Preparation Requirements for PC in which GP-PRO/PB3 for Windows V.6.01 or later is installed receiving screen data Note: The software version must be the same or higher than the from the GP2000H version that you used when creating screen data for the series *1 GP2000H series. We recommend you upgrade to the latest version, which is Ver. 7.29 as of June 2009.
3.3 Receive screen data from the GP2000H series This section explains, as an example, how to receive screen data from the GP unit using a transfer cable GPW-CB02 or GPW-CB03. If you have backed up screen data, this step is unnecessary; slip to the next section “3.4 Convert screen data with the Project Converter.” 1. Connect a transfer cable to the GP2000H series. 2. Start up GP-PRO/PB3 C-Package and click the [Transfer] icon on the Project Manager. (Specify a desired project file.) 3.
4. In the Communication Port field, select [COM], specify the COM port to which the cable is connected, and click [OK]. If you use a USB transfer cable (GPW-CB03)… You can check the COM port for the USB transfer cable (GPW-CB03), which is assigned to the PC with the Device Manager of Windows.
5. Select the [Transfer] menu and click [Receive…]. 6. Specify the location to save the received screen data in and the project file name and save. In case there is no Upload Information… “Upload Information” is necessary to receive screen data from the display unit. It needs to be included in screen data when transferring screen data to the display unit beforehand.
3.4 Convert screen data with the Project Converter Convert a project file (*.prw) for the GP-37W2 unit with the GP-Pro EX’s Project Converter. 1. Click the [Start] button, select the [All Programs] ([Programs] on Windows® 2000 menu → [Pro-face] → [GP-Pro EX*.**]. (Where *.** is the version of the software you use.) 2. The Project Converter starts up and the [Project Converter] dialog box opens. Select [Project File (*.PRW)] in the [Data Type]. 3. Designate a GP-PRO/PB3 for Windows’ project file (*.
4. In [Convert-To], designate a GP-Pro EX’s project file (*.prx). Click the [Browse…] button and enter a new [File Name] (e.g.: “Product system A.prx”). Click [Save], and a new project file will be set to [Convert-To].
NOTE When a convert-to file exists, the window that confirms whether or not to overwrite the file is displayed.
5. Click [Convert] and start the conversion.
NOTE • Depending on the model you are converting from, the [Convert Destination] dialog box may appear and you can select the type and the model. • If the following dialog box appears, set a CF card output folder. → See the next page Convert GP-PRO/PB3 for Windows’ “Destination CF Card Folder” 6. After conversion, the [Save convert information] dialog box appears. If you click [Save], you can save the conversion information in a text file. 7.
◆ Convert GP-PRO/PB3 for Windows’ “Destination CF Card Folder” If you convert a project file (*.prw) with a destination CF card folder designated in the step 5, the Question dialog box asking whether or not to designate the destination CF card folder for the convert destination appears again. Select a folder (e.g.: “Database”) and click [OK]. If you click the [Make New Folder] button, you can create a new folder at any location.
3.5 Differences of software after conversion Check the differences of screen data after conversion. For the details of each item, refer to the booklet “Compatibility of Software” or visit out website. http://www.pro-face.com/otasuke/qa/gp3000/replace/soft.
3.6 Transfer screen data to the GP3000H series Transfer the converted project file to the GP3000H unit. Although you can transfer data to the GP3000H unit via a USB flash drive, this section explains, as an example, how to transfer screen data with a USB transfer cable (model: CA3-USBCB-01). 1. Connect your PC and the GP3000H series with a USB transfer cable. If the driver of the cable has not been installed on your PC yet, a dialog box will appear. Please follow the instructions.
2. Turn on the display unit’s power. The “Initial Start Mode” screen will appear on the display unit. This screen will appear when you first connect the display unit’s power code. After transferring a project file once, this screen will not appear again. 3. On the GP-Pro EX’s State Toolbar, click the [Transfer Project] icon to open the Transfer Tool. 4. Check the project file name and other data to be transferred in the Project Information.
5. Make sure that the [Device] in the “Transfer Information” is set to [USB]. If not, click the [Transfer Setting] button to open the “Transfer Settings” dialog box. Select [USB] in the Communication Port Settings field and click [OK]. 6. Click [Send Project] to start transfer. When the following dialog box appears, click [Yes]. This dialog box doesn’t appear when the same project file is sent again.
7. The following dialog box appears during transfer and you can check the communication status. (The display unit enters the Transferring mode and communication with the device such as a PLC is terminated.) Display Screen 8. When transfer is completed, the status displayed in the dialog box will change from [Transferring] to [Complete Transfer]. Click [Close] to close the dialog box. (The display unit will be reset and a screen of the transferred project file will be displayed.) 9.
Chapter 4. Communication with Device/PLC 4.1 Driver list IMPORTANT The followings are information as of May 2009. More connectable drivers will be added. Please check our website “Otasuke Pro!” for the latest information.
Series 90-30/70 SNP ✔ Series 90-30/70 SNP-X ✔ FUNUC Ltd Power Mate Series ✔ Siemens AG SIMATIC S7 MPI Direct ✔ SIMATIC S7 3964(R)/RK512 ✔ SIMATIC S7 Ethernet ✔ SIMATIC S5 CPU Direct ✔ DF1 ✔ EtherNet/IP ✔ DH-485 ✔ KV-700/1000/3000/5000 CPU Direct ✔ KV-700/1000/3000/5000 Ethernet ✔ KV Series CPU Direct ✔ KZ10_80R/Tseries CPU Direct ✔ MODBUS SIO Master ✔ MODBUS TCP Master ✔ Uni-Telway ✔ MODBUS Slave ✔ JW Series Computer Link SIO ✔ JW Series Computer Link Ethernet ✔ MAS
Temperature Controller Manufacturer Series GP3000H Yamatake Corporation Digital Controller SIO ✔ RKC Instrument Inc. Temp. Controller MODBUS SIO ✔ Temperature Controller ✔ OMRON Corporation Temp. Controller CompoWay/F ✔ Shinko Technos Co., Ltd. Controller SIO ✔ YOKOGAWA Electric Corporation Personal Computer Link SIO ✔ CHINO Corporation Temp. Controller MODBUS SIO ✔ Fuji Electric Systems Co., Ltd. Temp.
4.2 Differences of system structures 4.2.1 System structure before replacement (GP2000H Series) The following system structure is one of the typical structures for the connection of the GP2000H series: Display Unit A GP2000H Check the model type of adapter in use.
4.2.2 Work flow of replacement of GP2000H with GP3000H What is the model of cable connecting the GP2000H and the conversion adapter? 1) GP2000H-D***-*M If none of them, contact the or nearest Pro-face office or your GP2000H-AP70CB-D***-3M local distributor. 2) GP2000H-C232-*M 3) GP2000H-C422-*M ② ① ③ What is the model of conversion adapter? 1) GP2000H-AP232 2) GP2000H-AP422 3) GPH70-AP232-O 4) GPH70-AP422-O ① ② ③ ④ See See See See See See 4.2.3.1 4.2.3.2 4.2.3.3 4.2.3.4 4.2.3.5 4.
4.2.3 System structure after replacement (GP3000H Series) 4.2.3.1 Structure 1 Before replacement (GP2000H Series) 24V DC power supply Display Unit GP410-IS00-O or External Device self-created cable GP2000H-D232-*M GP2000H GP2000H-AP232 Replacement is required.
4.2.3.2 Structure 2 Before replacement (GP2000H Series) 24V DC power supply Display Unit Self-created cable GP2000H-D422-*M External Device GP2000H GP2000H-AP422 Replacement is required.
4.2.3.3 Structure 3 Before replacement (GP2000H Series) 24V DC power supply Display Unit GP2000H-AP70CB- GP410-IS00-O or D232-3M self-created cable External Device GP2000H GPH70-AP232-O Replacement is required.
4.2.3.4 Structure 4 Before replacement (GP2000H Series) 24V DC power supply Display Unit GP2000H-AP70CBSelf-created cable D422-3M External Device GP2000H GPH70-AP422-O Replacement is required.
4.2.3.5 Structure 5 Before replacement (GP2000H Series) Display Unit GP2000H-C232-*M External Device GP2000H 24V DC power supply Replacement is required. After replacement (GP3000H Series) Rewiring is required.
About replacement When you replace the GP2000H unit with the GP3000H unit, you also need to replace the GP2000H cable (without connector) (GP2000H-C232-*M) with the GP3000H cable (without connector) (GP3000H-CBL*-*M). For the details of wiring to the connection device, check the cable diagram for connection using your self-created cable (your own cable) in the GP3000 Series Device/PLC Connection Manual. The cable-wiring diagram is different depending on the connection device to use.
NOTE System structure using the GP3000H conversion adapter (AGP3000H-ADPCOM-01) 24V DC power supply Display Unit Established cable or GP3000H-CBL*D-*M self-created cable External Device GP3000H AGP3000H- If you use the self-created ADPCOM-01 cable, rewiring is required. About replacement You can also replace the GP2000H cable (without connector) (GP2000H-C232-*M) with the combination of the GP3000H cable (with connector) (GP3000H-CBL*D-*M) and the GP3000H conversion adapter (AGP3000H-ADPCOM-01).
4.2.3.6 Structure 6 Before replacement (GP2000H Series) Display Unit GP2000H-C422-*M External Device GP2000H 24V DC power supply Replacement is required. After replacement (GP3000H Series) Rewiring is required. Display Unit GP3000H-CBL*-*M External Device GP3000H 24V DC power supply About replacement When you replace the GP2000H unit with the GP3000H unit, you also need to replace the GP2000H cable (without connector) (GP2000H-C422-*M) with the GP3000H cable (without connector) (GP3000H-CBL*-*M).
Cable diagram 2 Example of Device/PLC Connection Manual About cable color and identification mark The wire jacket colors of the GP2000H cable are different from those of the GP3000H cable as follows: Example of GP3000H-CBL*-*M In the right figure, the jacket color of the wire is brown and two black marks are on it. Therefore, this wire can be identified as SDB.
NOTE System structure using the GP3000H conversion adapter (AGP3000H-ADPCOM-01) 24V DC power supply Display Unit Established cable or GP3000H-CBL*D-*M self-created cable External Device GP3000H AGP3000H-ADPCOM-01 If you use the self-created cable, rewiring is required. About replacement You can also replace the GP2000H cable (without connector) (GP2000H-C422-*M) with the combination of the GP3000H cable (with connector) (GP3000H-CBL*D-*M) and the GP3000H conversion adapter (AGP3000H-ADPCOM-01).
4.3 Multilink Connection There are some communication drivers that do not support multi-link connection (n:1) with RS-422 in GP3000 Series. When converting the project file with the communication driver that multi-link connection (n:1) with RS-422 is not supported, it will be automatically converted to (1:1) connection. [Which drivers support serial multilink communication? ] (http://www.pro-face.com/otasuke/files/manual/gpproex/new/device/com_mlnk.
Appendix 1 Signals of Cables (to Host, no connector) A 1.1 GP2000H Series Special Purpose RS-232C Cable (GP2000H-C232-3M/10M) *1: External Device I/F lines #1 and #3 are reserved. Be sure not to connect anything to these lines. *2: The DOUT Ground is used in common with External Buzzer Output (BUZZ OUT), DOUT 0 (zero) Output (DOUT0.C), and DOUT 1 (one) Output (DOUT1.C). *3: Disabled when the GP-H70 Compatible Mode (set via GP2000H) is used.
A.1.2 GP2000H Series Special Purpose RS-422 Cable (GP2000H-C422-3M/10M) *1: External Device I/F lines #1 and #3 are reserved. Be sure not to connect anything to these lines. *2: The DOUT Ground is used in common with External Buzzer Output (BUZZ OUT), DOUT 0 (zero) Output (DOUT0.C), and DOUT 1 (one) Output (DOUT1.C). *3: Disabled when the GP-H70 Compatible Mode (set via GP2000H) is used. *4: When connected to the GP2000H, the power used should be a maximum of 0.25A. Be sure not to exceed this level.
A.1.
3-Position Enable Switch Output Interface Wire Color / Signal Marking Color, Number Name Blue / Black2 ENB0A Blue / Black3 ENB0B Blue / None ENB1A Blue / Black1 ENB1B Description 0A (a-contact) Rating: 30V DC, 700mA (min. applicable load: 3V DC, 5mA) 0B (a-contact) 1A (a-contact) Rating: 30V DC, 700mA (min.
Appendix 2 Interfaces of Conversion Adapters A.2.1 GP-H70 RS-232C Conversion Adapter (GPH70-AP232-O) External View 14-terminals Block (power, external outputs, etc.
A.2.2 GP-H70 RS-422 Conversion Adapter (GPH70-AP422-O) External View 14-terminals Block (power, external outputs, etc.) D-sub Connector (to GP) 7-terminals Block (to Host) *1: In this adapter, pins #5, #14, #17, and #19 have been connected.
A.2.3 GP2000H Series RS-232C Conversion Adapter (GP2000H-AP232) External View 22-terminals Block (power, external outputs, etc.) *1: Disabled when the GP-H70 Compatible Mode (set via GP2000H) is used.
25-pin D-sub (to Host) 37-pin D-sub (to GP2000H) *1: Disabled when the GP-H70 Compatible Mode (set via GP2000H) is used.
A.2.4 GP2000H Series RS-422 Conversion Adapter (GP2000H-AP422) External View 22-terminals Block (power, external outputs, etc.) *1: Disabled when the GP-H70 Compatible Mode (set via GP2000H) is used.
10-terminals Block (to Host) *1: Pins #7 (CSA), #8 (ERA), #9 (CSB), and #10 (ERB) are shorted together with shorting clips at the factory. 37-pin D-sub (to GP2000H) *1: Disabled when the GP-H70 Compatible Mode (set via GP2000H) is used.
A.2.5 GP3000H Conversion Adapter (AGP3000H-ADPCOM-01) External View A LED The color changes depending on the GP’s status. B Power Switch I: ON, O：OFF C External Interface D 24-terminals block Connect the GP3000H Conversion Adapter Connection Cable to the GP unit. Connect DOUT signals and other external outputs, power supply lines, etc. Use a self-created cable. E Rotary Switch Sets the ID number for this adapter. *1 F DIN Rail Hook For mounting to a DIN rail (35mm [1.
D: 24-terminals Block (power, external outputs, etc.
I: Serial Interface Communication method: RS232C/RS422/RS485 Asynchronous communication method Data length: 7 bit / 8 bit Parity: Odd / Even / None Stop bit: 1 bit / 2 bit Baud rate: 2400bps to 115.2kbps, 187.5kbps（MPI） Max. communication distance: 15m (RS-232C), 1200m (RS-422, 115.2kbps) (Includes length of the cable between the GP and this adapter) *1: The RI/VCC selection for the pin #9 is switched via software. The VCC output is not protected against overcurrent.
