Specifications

ManualsBrandsDigi ManualsKitchen AppliancesDC-150

73346

DC-150

When Accuracy Counts

Summary of content (183 pages)

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DC-150 Counting Scale When Accuracy Counts Operation Manual 73346
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GENERAL SPECIFICATIONS 1.1 MODE FLOW CHART 1.2 SPECIFICATION 1.3 OVERALL VIEW 1.4 LABEL FORMAT AND LABEL SET UP 1.5 GENERAL EXPLANATION opermode.
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SECTION 1. 1.0 OPERATION MODE − TABLE OF CONTENTS PAGE GENERAL 3 DESCRIPTION 3 1.1 MODE FLOW CHART 4 1.2 SPECIFICATION 5-7 1.3.1 OVERALL VIEW 8&9 1.3.2 DISPLAY & KEYS 10 1.3.3 KEY FUNCTION IN OPERATION MODE 11-13 1.4 LABEL FORMAT AND LABEL SET UP 14 - 15 1.5 GENERAL EXPLANATION OF SHELF LOCATION & SET POINT 16 - 17 1.5.3 UNLOCKING PROCEDURE 18 1.5.3 SOFTWARE VERSION RECALL 19 1.5.7 UNIT WEIGHT ENTRY BY SAMPLING 20 1.5.
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1.0. GENERAL 1.0.1 DESCRIPTION The DC-150 counting scale offers a practical solution to a full range of precision counting applications. There are a variety of models available ranging from a weight capability of 0.5 lb. through 100 lb. utilizing an internally mounted load cell and a full range from 0.5 to 50,000 lb. on an external second or third channel. A console model is also available with 1 or 2 external platforms in any of the above mentioned capacities in any combination.
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1. MODE FLOW CHART OPERATION MODE Receiving Operation (Manual / Auto Job Operation) Shipping Operation (Manual / Auto Job Operation) Checking Operation (Manual / Auto Job Operation) PROGRAM MODE ID Code Programming Date & Time Setting Set Point Setting Field Titles Programming (No.1 ~ No.16 titles) Pre-printing Name Programming Format Copy (No.1 ~ No.
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SPECIFICATION - Version 2.00 1.1 MODEL CAPACITIES All Weight in Pounds Resolutions Optional MODEL Capacity Apparatus 0.5 1.0 2.5 5.0 10.0 25.0 50.0 100.0 151L Platform Wgt. Counting Dimensions 0.0001 0.0001 0.0002 0.0005 0.001 0.002 0.005 0.01 0.000001 0.000002 0.000005 0.00001 0.00002 0.00005 0.0001 0.0002 Remote Scale 6” x 8” 6” x 8” 7” x 10” 12” x 14” 12” x 14” NO 12” x 14” 12” x 14” 12” x 14” YES REMOTE PLATFORMS 152L YES & 153L 250.0 500.0 1000.0 2500.0 5000.0 10000. 25000. 50000.
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2. SCALE SPECIFICATIONS * WEIGHING DEVICE * DISPLAY DEVICE * COUNT RESOLUTION * WEIGHT RESOLUTION 3. : : : : Cantilever Load Cell Fluorescent Display 1/500,000 1/10,000 , 1/5,000 , 1/2,500 MEMORY SPECIFICATIONS * STANDARD 385 ITEM MEMORY. * OPTIONAL Expanded 3,080 ITEM MEMORY. 4.
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7. PRINTER THERMAL DIRECT PRINT * 0.135 mm x 0.135 mm SQUARE DOT HEAD * 66 mm WIDE HEAD = (2.5”) * 448 DOTS/LINE IN/PER/MIN SPEED * AUTO ALIGNING LABEL * LABEL PEEL BAR * TAKE-UP REEL * CASSETTE LOADING * PAPER CUTTER * LABELS OR PAPER STOCK 8. ELECTRICAL REQUIREMENT * OPERATION VOLTAGE * OPERATING FREQUENCY * POWER CONSUMPTION * CABLE LENGTH 9.
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2. 3. OVERALL VIEW SIDE VIEW NAME OF EACH PART 1. MAIN SWITCH 2. SCALE 1 3. SCALE 2 4. DISPLAY WINDOW 5. OPERATION KEYS 6. PRINTER 7. CONNECTOR PANEL A. B. C. D. E. F. G.
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9
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4. DISPLAY and KEYBOARD INDICATORS ZERO STABLE NET KG SCALE 1~3 INSUFF RECOMP. MEMORY IN OUT JOB MODULE1~8 (9~16) MEANINGS Weight is zero Weight is stable Presence of a tare weight Scale weighing in kg mode.( Default is lb. mode.) Scale Platform that is in use Sample size is too small to calculate Unit Weight Unit weight may be recalculated by pressing PIECES key.
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1.3.3 FUNCTION OF KEYS 0 ~ 9 NUMERIC KEYS Key numerical values into the system. • I N/OUT DECIMAL POINT Enter decimal point when entering data Toggle between in, out, non add operation together with [SHIFT DOWN] key in operation mode. CLEAR CLEAR Æ Clear keyed-in data from display. Delete the data in memory file. FEED Feed paper MODE MODE Toggles between FOUR modes. Operation, Program, Check, Maintenance. Exits modes without saving data. AUTO / MANUAL AUTO MANUAL LOT NO.
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UNIT WEIGHT UNIT WEIGHT → Enter weight per 1000 count of pieces or is pressed after enter a weight value. Toggles the data files to program or access Move the triangle cursor to Right. SCALE SCALE Toggles between the scales, if the system is with pural scales. PLUS + Weight data addition and print out In Maintenance mode, advances to the next choice, when the triangle cursor is blinking.
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SPACE lb / kg SHIFT DOWN SPACE Enters SPACE in alphabetical data entry. Toggles the display between pound (lb) and kilogram (kg). This function is available in LB version. Prints TEST LABEL (ITEM LABEL) in programming FREE FORMAT SHIFT DOWN + DESIGNATED KEY Change the key functions to the lower line of Alphabet keys. 1. A = ENTER TEMPORARY PART NUMBER 2. B = ENTER TEMPORARY PART NAME 3. C = SEE SHELF LOCATION 4. D = SEE INVENTORY BALANCE 5. E = SEE THRESHOLD ORDER POINT 6.
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5. LABEL SIZE AND SET UP 6. SPECIFICATION OF LABELS AND RECEIPT PAPER Outer diameter of rolls Inner diameter of rolls Width of receipt rolls Width of label rolls Width of label Stock : 105 mm : 40 mm : 66 mm : 66 mm : 64 mm = 4-1/4” = 1- /8” = 2-11/16” = 2-11/16” = 2-9/16” width of roll Outer diameter 105 mm Inner diameter 40 mm 7. STANDARD LABEL FORMAT DC-150 has 7 standard label formats and 2 free label formats. Select the label format in PRINT SPEC in maintenance mode.
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8. LABEL & PAPER ROLL SET UP 1. Remove front panel of printer. 2. Release thermal head block by pulling down the plastic lock. 3. Open the right side door of printer block by pushing in panel & releasing. 4. Pull out label cassette from the main unit. 5. Twist the roll holder s 45 degree clockwise and pull it out to remove. 6. Take out the empty roll core and replace with a new roll. 7.
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9. GENERAL EXPLANATION 10. OVERVIEW OF SHELF LOCATION PATTERN. The shelf location number for each inventory item can be programmed into the DC-150 and labels can be printed for each shelf location. The Location of parts can be identified with EIGHT AlphaNumeric digits. The first 2 digits are fixed for scale number.
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11. OVERVIEW OF SET POINT OUTPUT Two target values can be programmed for each ID CODE in Memory. A beep sounds to indicate when the target value is reached. (SET1/SET2.) The combination of SET1 and SET2 can be selected as follows in Maintenance mode.
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12. REMOVE THE LOCKING SCREW FOR LOAD CELL The load cell is locked with socket screw and nut during transportation. Please remove the locking screw, nut and the metal plate during set up as shown in the following drawing. 1.1. When setting up, release the load cell a. Loosen the lock nut. b. Remove socket screw. c. Remove 4 screws and the metal plate. 1.2. Before transportation, mount load cell lock. a. Set metal plate with 4 screws. b.
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13. SOFTWARE VERSION RECALL (Ver. 2.00 and above) Software Version recall may be used on any DC-150 with software version 2.00 and above. 1. Press [MODE] key. OPERATION MODE Any Mode may be displayed. 2. Press [REZERO] & [V] key at the same time. the version number will be displayed for several seconds then return to whichever mode was previously displayed. Ver. D2.00 OPERATION MODE 14.
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Unit Weight Entry 16. Unit Weight Entry by Sampling 1. Place sample pieces on scale. Ex.) 0.015kg 0.0150 ∇ ∇ 0. ∇ 0 ∇ . . . . . . . . . . . . . . . . . . . . Z S N K 1 2. Enter sample number with numeric keys. *1 Ex) 15 2 3 I R M I O 1 2 3 4 5 6 7 (2) 8 15 . . . . . . . . . . . . . . . . . . . . Z S N K 1 3. Press [PIECES] key. *2 2 3 I R M I O 1 2 3 4 5 6 7 8 ---------------- ADD 12 ------------------ (The number of pieces needed appears in display.) . . . . . . . . . . . . . . . . . . .
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17. Unit Weight Entry by Numeric Keys 1. Stand-by Status 0.0000 ∇∇ ∇ 0. ∇ 0 ∇ . . . . . . . . . . . . . . . . . . . . Z S N K 1 2. Enter Unit Weight Value with numeric keys Ex.) 3.756kg / 1000 pcs. 2 3 I R M I O 1 2 3 4 5 6 7 (5) 8 3.756 . . . . . . . . . . . . . . . . . . . . Z S N K 1 3. Press [UNIT WEIGHT→ →] key. *1 2 3 I R M I O 1 2 3 4 5 6 7 0.0000 ∇∇ ∇ 3.7560 8 0 ∇ . . . . . . . . . . . . . . . . . . . .
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18. Tare Weight Entry 19. One Touch Tare Entry 1. Stand-by Status 0.0000 ∇∇ ∇ 0. ∇ 0 ∇ . . . . . . . . . . . . . . . . . . . . Z S N K 1 2. Place tare weight on platter Ex.) 0.0335kg 2 3 I R M I O 1 2 3 4 5 6 7 0.0335 ∇ 0. ∇ 8 0 ∇ . . . . . . . . . . . . . . . . . . . . Z S N K 1 3. Press [← ←TARE] key. 2 3 I R M I O 1 2 3 4 5 6 7 0.0000 ∇∇ 8 0. ∇ ∇ 0 ∇ . . . . . . . . . . . . . . . . . . . .
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21. Part Number Entry 1. Stand-by Status 0.0000 ∇∇ ∇ 0. ∇ 0 ∇ . . . . . . . . . . . . . . . . . . . . Z S N K 1 2. Enter Part No. Ex.) 1233 - 44k (Capacitor) 2 3 I R M I O 1 2 3 4 5 6 7 (8) 8 1233 - 44k . . . . . . . . . . . . . . . . . . . . Z S N K 1 3. Press the [SHIFT DOWN] key then press the [A PARTNO.] key within 3 seconds. 2 3 I R M I O 1 2 3 4 5 6 7 0.0000 ∇∇ ∇ 0.0 ∇ 8 0 ∇ . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 Note :" The parts no.
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23. Lot Number Entry 1. Stand-by Status 0.0000 ∇∇ ∇ 0. ∇ 0 ∇ . . . . . . . . . . . . . . . . . . . . Z S N K 1 2. Enter Lot No. Ex.) CWN-CO124 2 3 I R M I O 1 2 3 4 5 6 7 (9) 8 C W N- C 0 1 2 4 . . . . . . . . . . . . . . . . . . . . Z S N K 1 3. Press [LOT NO.] key. 2 3 I R M I O 1 2 3 4 5 6 7 0.0000 ∇∇ ∇ 0.0 ∇ 8 0 ∇ . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 Note: "MISC. SPECS : SPEC 02 KEEP LOT NO.
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24. Sequence Number Entry 1. Stand-by Status 0.0000 ∇∇ ∇ 0. ∇ 0 ∇ . . . . . . . . . . . . . . . . . . . . Z S N K 1 2. Enter Starting Sequence No. Ex.) 1200 2 3 I R M I O 1 2 3 4 5 6 7 (4) 8 1200 . . . . . . . . . . . . . . . . . . . . Z S N K 1 3. Press [SHIFT DOWN] key, then press [R] key within 3 seconds. 2 3 I R M I O 1 2 3 4 5 6 7 SEQ. NO. 8 1200 . . . . . . . . . . . . . . . . . . . . Z S N K 1 4. Press [CLEAR] key to escape. 2 3 I R M I O 1 2 3 4 5 6 7 0.0000 ∇∇ ∇ 0.
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26. Parts Counting Operation 27. Single Transaction 1. After entering unit weight by any method. 0.0000 ∇∇ 0.1233 ∇ 0 ∇ . . . . . . . . . . . . . . . . . . . . Z S N K 1 2. Change task ( IN / OUT / NON-ADD ) by pressing [SHIFT DOWN] then [••] key within 3 seconds. *1 2 3 I R M I O 1 2 3 4 5 6 7 0.0000 ∇∇ ∇ 0.1233 8 0 ∇ . . . . . . . . . . . . . . . . . . . . Z S N K 1 3. Place parts on platter. 2 3 I R M I O 1 2 3 4 5 6 7 0.3195 ∇ ∇ 0.1233 8 2590 ∇ . . . . . . . . . . . . . . . . . .
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. Multiple Transaction (Accumulation) 1. After entering unit weight by any method. 0.0000 ∇∇ 0.1233 ∇ 0 ∇ . . . . . . . . . . . . . . . . . . . . Z S N K 1 2. Change task ( IN / OUT / NON-ADD ) by pressing [SHIFT DOWN] then [••] key within 3 seconds. *1 2 3 I R M I O 1 2 3 4 5 6 7 0.0000 ∇∇ ∇ 0.1233 8 0 ∇ . . . . . . . . . . . . . . . . . . . . Z S N K 1 3. 1st placement of parts on platter. (Quantity 1) 2 3 I R M I O 1 2 3 4 5 6 7 0.3195 ∇ ∇ 0.1233 8 2590 ∇ . . . . . . . . . . . .
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. Batch Label Print 1. After entering unit weight by any method. 0.0000 ∇∇ 0.1233 ∇ 0 ∇ . . . . . . . . . . . . . . . . . . . . Z S N K 1 2. Enter the number of labels to be printed. Ex) 30 2 3 I R M I O 1 2 3 4 5 6 7 (1) 8 30 . . . . . . . . . . . . . . . . . . . . Z S N K 1 3. Press [SHIFT DOWN] key then press [Q] key within 3 seconds. 2 3 I R M I O 1 2 3 4 5 6 7 BATCH PRINT = 8 30 . . . . . . . . . . . . . . . . . . . . Z S N K 1 4. Press [CLEAR] key to escape.
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1.14 Selecting Label Format This procedure may be done in operation mode as a temporary change. Refer to Print Specs no. 33 for permanent setting (standard specs only) 1. Stand-by Status 0.0000 0. ∇∇ ∇ ∇ 0 ∇ . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 2. Enter Format No. by numeric keys. Ex.) 3 [Standard 1-7] 3 . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 PRINT FORMAT = 3.
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. Gross Weight Display 1. After entering unit weight and tare weight by any method. 0.0000 ∇∇ 0.1233 ∇ 0 ∇ . . . . . . . . . . . . . . . . . . . . Z S N K 1 4. Place parts on platter. Ex) 0.3315 weight 2 3 I R M I O 1 2 3 4 5 6 7 0.3315 ∇∇ ∇ 0.1233 8 2690 ∇ . . . . . . . . . . . . . . . . . . . . Z S N K 1 5. Press [SHIFT DOWN] key then press the [M NET/GROSS] key within 3 seconds to display or print Gross Weight Mode. *1 2 3 I R M I O 1 2 3 4 5 6 7 8 3.650 ∇∇ ∇ ∇ . . . . . . . . . .
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. Auto Job Operation Mode In Auto Job Module, the operator can be GUIDED by a systematic prompting for his work flow pattern that has been selected from the available function list. By pressing only the [ENTER] key the operator will be advanced through the sequence of operations that has been set in the pattern of operation. Five patterns of Auto Job Operation can be programmed and preserved, then recalled to guide the operator in that established operation procedure.
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1.16 Auto Job Operation Mode (continued) 8. Place parts on platter. * 0.0240 ∇ 0.1230 ∇ 193 ∇ . . . . . . . . . . . . . . . . . . . . Z S N K 1 9. Press [∗ ∗ ENTER] key. * 2 3 I R M I O 1 2 3 4 5 6 7 0.0240 ∇ 0.1230 ∇ 8 193 ∇ . . . . . . . . . . . . . . . . . . . . Z S N K 1 10. Press [∗ ∗ ENTER] key to print. * 2 3 I R M I O 1 2 3 4 5 6 7 0.0240 ∇ 0.1230 ∇ 8 193 ∇ . . . . . . . . . . . . . . . . . . . . Z S N K 1 11. Press [∗ ∗ ENTER] key. * 2 3 I R M I O 1 2 3 4 5 6 7 0.
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2. PROGRAM MODE How To Enter The Data Into Memory. 2.1. HOW TO ENTER PROGRAM MODE 2.2. KEY OPERATION IN PROGRAM MODE 2.3. I.D. CODE PROGRAMMING 2.4 DATE & TIME PROGRAMMING 2.5 SET POINT PROGRAM 2.6 FIELD TITLES PROGRAMMING 2.7 PRE-PRINTING PROGRAMMING 2.8 COPY FORMAT PROGRAMMING 2.9 FREE FORMAT PROGRAMMING 2.10 SHELF LOCATION LABEL PROGRAMMING 2.11 SHELF LOCATION RANGE PROGRAMMING 2.12 ADDRESS LABEL PROGRAMMING progmode.
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SELECTION 2 PROGRAM MODE TABLE OF CONTENTS 2.1 HOW TO ENTER PROGRAM MODE 2.2 KEY FUNCTION IN PROGRAM MODE 2.3 ID PROGRAMMING 2.3.1. ID CODE DATA STORAGE IN MEMORY 2.3.2. PROGRAMMING ID CODE ITEM DATA 2.3.3. DELETION OF PROGRAMMED ID CODE AND ITEM DATA 2.4 2.5 2.6 DATE AND TIME PROGRAMMING SETPOINT OUTPUT PROGRAMMING FIELD TITLES PROGRAMMING 2.6.1. LABEL GRID 2.6.2. PROGRAMMING FIELD TITLES 2.6.3. DELETION OF PROGRAMMED FIELD TITLES PAGE 33 34 35 36 37-43 44 45 46 47 48 49 50 2.
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2.1 HOW TO ENTER PROGRAM MODE 33. WEIGHT UNIT WEIGHT 0 . 0 0 QUANTITY 0 . 0 ∇∇ ∇ ∇ ∇ • • • • • • • • • • • • • • • • • • • • ZERO NET STABLE 1 2 3 REIN OUT 1 (SCALE) COMP KG INSUFF MEMORY 1. Change to PRG mode by pressing [MODE] key. 2 3 4 5 6 7 JOB MODULE PROGRAM 8 MODE . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 2. Enter PRG mode by pressing [∗ ∗/ ENTER] key. PRG: ID CODE . . . . . . . . . . . . . . . . . . . .
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2.2 KEY FUNCTION IN PROGRAM MODE 34. [MODE] Key : To return to the initial screen of each mode without saving programed data. [AUTO/MANUAL] Key : To return to the previous screen in programming. [∗ ∗/ENTER] Key : To enter the next screen in each file. To enter the programmed data into memory file. [CLEAR] Key : To clear mis-set data. To enter the deletion screen of programmed data. (LEFT) [TARE/← ←] and (RIGHT) [UNIT WEIGHT /→ →] Key : To select the headings in loop routines.
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35. 2.3 ID CODE PROGRAMMING All the following programmable Data Items are linked to ID CODE. 1. ID CODE --- Max. 16 digit Alpha-Numeric data. 2. UNIT WEIGHT --- Max. 5 digit Numeric data and decimal point. Unit weight can be entered by using sample counting or direct key entry when unit weight is known. PRESS [UNIT WEIGHT/→ →] key. 3. TARE WEIGHT --- Max. 5 digit Numeric data and decimal point. Tare weight can entered by one touch tare entry or direct key entry when tare PRESS [TARE/← ←] key.
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ID CODE - DATA STORAGE IN 36. 2.3.1 MEMORY ID Code allows you to store information in memory through program mode. The following information may be programmed in each ID Code data storage address. The field length will vary with each line of data from one digit to 32 digits. Inventory Data Storage Fields Field Length 1. ID Code 2. Part Number 3. Part Name 4. Unit Weight 5. Stock Location 6 Inventory Balance 7. Threshold Reorder Point 8. Tare Weight 9. Set Point Quantity/Wgt . 10. Scale to Use.
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2.3.2 PROGRAMMING ID CODE ITEM DATA Select Program Mode then enter the following sample data for practice operation. Ie: ID CODE = ABC-100 125 PARTS NUMBER = H1-1357E-01 PARTS NAME = ELECTROLYTIC CAPACITOR UNIT WEIGHT = 1.5 lbs LOCATION = 01-15-07-1-E INVENTORY = 5,000 PCS THRESHOLD = 3,000 PCS SET POINT = 300PCS / 80.0% SCALE NO.
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Ie: PRACTICE ENTERING ID CODE ITEM DATA IN PROGRAM MODE. 1. Select ID CODE file and press [∗ ∗/ ENTER] key. ID= ENTER ID CODE . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 3 I R M I O 1 2 3 4 5 2. Enter ID CODE. i.e.) ABC-100125 ID= 6 7 8 ABC-100125 . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 3. Press [CODE] key to enter the screen to set the data for ID code. (Ready for setting data) * 0.00 ∇∇ ∇ 0. 0 ∇ . . . . . . . . . . . . . . . . . . . .
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LOCATION NUMBER ENTRY FOR ID CODE (8) 8. Enter location number with key entry. i.e.) 01-15-07-1-E 0115071E . . . . .. . . . . . . . . . . . . . . . NO DASHES - AUTOMATICALLY INSERTED Z S NK 1 2 3 I R I M I O 1 2 3 4 5 6 7 8 9. Press [SHIFT ↓ ] key then [C /LOCATION] key within 3 seconds. (Ready for setting the other item data) * 0.00 ∇∇ ∇ 0. 0 ∇ . . . . .. . . . . . . . . . . . . . . .
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SET POINTS ENTRY FOR ID CODE 14. Press [SHIFT ↓ ] key then [F/SET POINT] key within 3 seconds. i.e.) 300PCS (Value *1)/ 80% (Value *2) S.P= 0/ 0 ∇∇ ∇ ∇ ∇ ∇ ∇ . . . . .. . . . . . . . . . . . . . . . Z S NK 1 2 3 I R I M I O 1 2 3 4 5 6 7 8 15. Enter Set point value (*1) and press [F/set point] key. S.P= 300/ 0 ∇∇∇∇∇∇∇∇ . . . . .. . . . . . . . . . . . . . . . Z S N K 1 2 3 I R I M I O 1 2 3 4 5 6 7 8 16. Move the cursor to right by pressing [UNIT WEIGHT/ →] key. S.P= 3 0 0/ 0 ∇ ∇ ∇∇ ∇∇∇ ∇ .
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IN / OUT / NON-ADD ENTRY TO ID CODE 21. Enter Auto job pattern number. i.e.) Auto job number in. ( 1 ) receiving operation 1 . . . . .. . . . . . . . . . . . . . . . Z S NK 1 2 3 I R I M I O 1 2 3 4 5 6 7 8 22. Press [ SHIFT ↓] key then [H / IN] key within 3 seconds. (Ready for setting the other item data) * 0.00 ∇∇ ∇ 0. 0 ∇ . . . . .. . . . . . . . . . . . . . . . Z S N K 1 2 3 I R I M I O 1 2 3 4 5 6 7 8 NOTE) * " Auto job no.
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TO ENTER UNIT WEIGHT FOR ID CODE Known unit weight 25. Enter unit weight value with numeric key. I.e.) 1.5 (3) 1.5 . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 26. Press [UNIT WEIGHT→ →] key. - 0.5 ∇∇∇ ∇ 1.5 0 . . . . .. . . . . . . . . . . . . . . . Z S NK 1 2 3 I R I M I O 1 2 3 4 5 6 7 8 Note) " Unit weight entry is always weight per 1,000 pcs. (Unit weight 1.5 lbs = 1.5 lbs per 1000pcs or 0.0015 lbs per piece.) * 0.
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NOTE 1) " If the sample quantity is 10 pcs for computing unit weight, press the [PIECES] key without the necessity of entering the digits “1 & 0” characters as in the first sample. NOTE 2) " To clear unit weight value, enter [ 0 ] and press [ UNIT WEIGHHT ] key. NOTE 3) " To have accurate unit weight calculation, the sample weight must be more than the insufficient range of the scale. (Insufficient range is 0.0% ~ 0.7 % of scale capacity) The factory default is set at 0.
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37. 2.3.3 DELETION OF PROGRAMMED ID CODE and ITEM DATA ID= 1. Select ID code and press [∗ ∗ ENTER] key. ENTER ID CODE . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 2. Enter ID code which is in memory file and press [CODE] key. i.e.) ABC-100125 3 I R M I O 1 2 3 4 5 6 7 8 DEL ABC-100125 . . . . . . . . . . . . . . . . . . . .
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38. 2.4 DATE AND TIME PROGRAMMING The current date and time are printed on labels and reports when selected. After setting the current time, a built-in quartz clock renews the times automatically. 1. Enter PRG mode. PRG: ID CODE . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 3 I R M I O 1 2 2. Select Date and Time with [UNIT WEIGHT →] key. 3 4 5 6 7 8 PRG: DATE / TIME . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 D/T = 06 - 0 1 - 9 4 / 1 3 : 4 5 3.
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39. 2.5 SET POINT OUTPUT PROGRAMMING You can program an INDIVIDUAL set point for each ID Code being weighed and counted or set the GENERAL set point value for all items. 1. Enter PRG mode PRG: ID CODE . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 2. Select Set Point value with [UNIT WEIGHT →] key. 3 I R M IO1 2 3 4 5 6 7 8 PRG: SET POINT . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 3 I R M I O 1 2 3 4 5 S.P= 3. Press [∗ ∗ ENTER] key. 0/ 6 7 8 0 ∇ ∇∇ ∇∇∇ ∇ . . . . .. . . . . . .
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40. 2.6 FIELD TITLES PROGRAMMING The Field Title is the name of field in label format, such as “TARE”, “QTY”. You can program 16 Field Titles in label format. Printing position and character size of each Field Title in format is programmed in FREE FORMAT PROGRAM. Because the Field Titles are linked with standard label format as well as free format, if you change the Field Title from the following table, the Field Title in standard format are also changed.
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2.6.1.
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41. 2.6.2. PROGRAMMING FIELD TITLE NAMES 1. Enter PRG mode. PRG : ID CODE . . . .. . .. . . . . . . . . . . .. . Z S N K 1 2 3 I R I M I 0 1 2 3 4 5 6 78 PRG : FIELD 2. Select FIELD TITLE with [TARE← ←] or [UNIT WEIGHT→ →] key. TITLES . .. . . . .. . . . . . . . . . . . .. Z S N K1 2 3 I R I M I 0 1 2 3 4 5 6 7 8 FIELD TITLE NO. 1 ♦♦♦♦♦ . . . . . . . . . . . . . .. . . . . . 3. Press [∗ ∗/ENTER] key. = Z S N K 1 2 3 I R M I 0 1 2 3 4 5 6 7 8 ♦= Blinking cursor 4. Select FIELD TITLE no.
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42. 43. 2.6.3. DELETION OF PROGRAMMED FIELD NAMES 1. Select FIELD TITLE no. by pressing [ + ] and [ − ] key FIELD TITLE = NO. 4 ♦♦♦♦♦ . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 3 I R M I 0 1 2 3 4 5 6 7 8 T4= 2. Press [∗ ∗/ENTER] key. P. NAME . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 3 I R M I 0 1 2 3 4 5 6 7 8 3. Press [CLEAR] key to enter the deletion screen. DEL P. NAME . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 3 I R M I 0 1 2 3 4 5 6 7 8 T4= 3.
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44. 2.7 PRE-PRINT PROGRAMMING OF VENDOR NAME The LABEL end is reserved [10mm area] for fixed (pre-printing) data, such as vendor name, plant location, or company motto, can be printed. To print data the contents, print position and character size must be programmed. Up to 3 lines can be printed in this area. One line can be programmed 32 digits at maximum. Print Direction Back paper PRE-PRINTING AREA 10mm END - 64 mm 45. 2.7.1.
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THERMAL PRINT HEAD 54
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46. 2.7.2. PROGRAMMING FOR PRE-PRINT NAMES 1. Enter PRG mode. PRG : ID CODE . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 3 I RM I 0 1 2 3 4 5 6 7 8 PRG : 2. Select pre-print name with [TARE← ←] or [UNIT WEIGHT→ →] keys. PRE-PRINTED NAME . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 3 I R M I 0 1 2 3 4 5 6 7 8 PRE-PRINT NAMES 3. Press [∗ ∗/ENTER] key. . . . . . . . . . . . . . . . . . . . . Z S R K 1 2 3 I RM I 0 1 2 3 4 5 6 7 8 CONTENTS =NO. 1 ♦♦♦♦♦ . . . . . . . . . . . . . . . .
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CONTENTS =NO. 2 ♦♦♦♦♦ . . . . . . . . . . . . . . . . . . . . 8. Press [∗ ∗/ENTER] key to enter the data into memory. Press A/M key to return to previous screen Z S N K 1 2 3 I RM I 0 1 2 3 4 5 6 7 8 CONTENTS =NO. 3 ♦♦♦♦♦ . . . . . . . . . . . . . . . . . . . . 9. Select next Contents no. With [+ + ] or [− −] key. Enter data for next line, Repeat for last line ie. 80 Oak St. Norwood, NJ Z S N K 1 2 3 I RM I 0 1 2 3 4 5 6 7 8 CONTENTS =NO. 3 ♦♦♦♦♦ . . . . . . . . . . . . . . . . . . . . 10.
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47. 2.7.3. DELETION OF PROGRAMMED PRE-PRINT CONTENTS STEPS 1 Through 4 are the same as 2.7.2 (5) Select Pre-Print Names by pressing [ + ] and [ − ] key CONTENTS =NO. 1 ♦♦♦♦♦ . . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 (6) Press [∗ ∗/ENTER] key. 3 I R I M I 0 1 2 3 4 5 6 7 8 C1 = DIGI MATEX INC. . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 3 I R M I 0 1 2 3 4 5 6 7 8 DEL= DIGI MATEX INC. (7) Press [CLEAR] key to clear the screen. . . . . . . . . . . . . . . . . . . . .
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48. 2.7.4. PRINT POSITION AND CHARACTER SIZE OF PREPRINT NAME. 2.7.4.1 PRINT POSITION Printing position of pre-printing name is decided with X and Y value. The X and Y value is the interval from the start point where X=0, Y=0. The both values are graduated by “DOT” size. (one dot is X=0.135mm, Y=0.135mm) Note: " PRINT SPECS No. 24 must be set to “Y” to print vendor name. Y ITEM DATA AREA PRE-PRINT DATA x y 0,0 X ⇓ label printing direction 2.7.4.2.
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2.7.4.3. DISPLAY OF PROGRAMMING SCREEN SAMPLE C1= X. ∇∇∇ 0. / Y 0. / S . 0 / M . 0 ∇∇∇∇ ♦♦♦ ♦♦♦ Printing position (X value, horizontal) * Numeric key entry Printing position (Y value, vertical) * Numeric key entry Character size * Selection (S.0 ~ S.5) with [+],[-] keys Magnification of character * Selection (M.0 ~ M.2) with [+],[-] keys Note) Disable printing of data, set the printing position with “ 0 “ value for X and Y. 2.7.4.4. PROGRAMMING PRE-PRINTED COORDINATES 1.
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C1 = X 120 / Y 40 / S2 / M1 ∇∇∇∇∇ . . . . . . . . . . . . . . . . . . . . 5. Press [∗ ∗/ENTER] to view coordinates Z S N K 1 2 3 I RM I 0 1 2 3 4 5 6 7 8 6. Select field coordinates X/Y/S/M by pressing [UNIT WEIGHT→ →] key to move cursor right under field - reverse direction with [TARE← ←] C1 = X 120 / Y 40 / S2 / M1 ∇∇∇∇∇ 7. Enter X value & press [UNIT WEIGHT→ →] key to move the cursor to right. i.e.) X value =120 C2= X 120 / Y 20 / S 0 / M0 ∇∇∇∇∇ . . . . . . . . . . . . . . . . . . . . . . . . . .
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49. 2.8. COPY OF STANDARD FORMAT(FORMAT-COPY) If the label format you need to design is similar to a standard format, you can make a new format easily by copying the standard format then re-arranging the print position and character size of the data in a NEW FREE format design. When you select the standard format to copy to, refer to the list of standard format in APPENDIX I. 1. Enter PRG mode and select a format PRG : FORMAT - COPY to copy . . . . . . . . . . . . . . . . . . . . Z S N K 1 2 3 2.
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50. 2.9. FREE FORMAT PROGRAMMING DC-150 has 7 types of standard formats, so that you can select the label format suited to your needs. However, in the case that none of the standard formats is suited to the user's needs, you can make a new label format. Two free formats are possible. According to the usage of the machine, DC-150 can print 3 types of labels: ITEM LABEL, TOTAL LABEL AND GROSS LABEL. The data base of one label format has all 3 types of labels.
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53. 54. 2.9.3.
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55. 2.9.3.
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56. 57. 2.9.4. PROGRAMMABLE DATA FOR EACH LABEL This chart shows which data fields are printed on the three (3) standard types of labels.
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ITEM DATA ITEM LABEL TOTAL LABEL GROSS LABEL DATA TYPE FIELD TITLE #12 | | X X X X X X X | | | X X X X X X X | X | | | | | | | | | TYPE 1 TYPE 1 TYPE 1 TYPE 1 TYPE 1 TYPE 1 TYPE 1 TYPE 1 TYPE 1 TYPE 1 FIELD TITLE #13 ~16 GROSS WEIGHT (GROSS) GROSS UNIT (GROSS) RIGHT (GROSS) NET WEIGHT (GROSS) NET UNIT (GROSS) TARE WEIGHT (GROSS) TARE UNIT (GROSS) ADDRESS CONTENTS #1~ 5 NOTE 1) " In multiple transaction, item label is printed with [+] or [-] keys. Minus mark is printed on label .
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59. 2.9.6. LABEL ANGLE AND BAR-CODE ANGLE All item data can be printed in 4 different directions by changing label angle. Bar-code data printing direction can be programmed independently in each label data base. y y x ITEM DATA (0,0) y DIGI MATEX, INC. (PRE-PRINT) x DIGI MATEX, INC. (PREPRINT) A1 = 0 degree y (0,0 A2 = 90 degree y y x x x y y (0,0) DIGI MATEX INC. (PRE-PRINT) DIGI MATEX INC.
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60. 2.9.7. DATA TYPE every field can have different characteristics, therefore, data can vary from lable format to label format. Three types of data can vary; “human readables”, “Field Titles” and “Bar Codes”. KEY: O = Available X = N/A DATA TYPE X position Y position Character size Magnification of character Line number Max.
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2.9.8. LABEL FORMAT GRID LAYOUT CHART DC-150 PRINTING COORDINATES DATA FIELD # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 L D X Y S M LINE NO. # OF DIGITS POSITION POSITION SIZE OF CHAR. MAGNIFY PRINT ANGLE ° ID CODE PART NO. “ “ “ “ “ “ PARTS NAME “ “ “ “ “ “ LOT NO. “ “ “ “ “ “ WEIGHT WEIGHT UNIT “/”MARK FOR WT UNIT WEIGHT UNIT WT.
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# 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 DATA FIELD CONTENTS X Y S M H A POSITION POSITION SIZE OF CHAR. MAGNIFY BAR CODE HEIGHT BAR CODE ANGLE TITLE CONTENTS 1 TITLE CONTENTS 2 TITLE CONTENTS 3 TITLE CONTENTS 4 TITLE CONTENTS 5 TITLE CONTENTS 6 TITLE CONTENTS 7 TITLE CONTENTS 8 TITLE CONTENTS 9 TITLE CONTENTS 10 TITLE CONTENTS 11 TITLE CONTENTS 12 TITLE CONTENTS 13 TITLE CONTENTS 14 TITLE CONTENTS 15 TITLE CONTENTS 16 GRS.
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61. 62. 2.9.9. PROGRAMMING SCREEN Programming screen for data type 1 - Human Readables. X.= 0. / Y= ∇∇∇ 0. / S . 0 / M . 0 ∇∇∇∇ ♦♦♦ ♦♦♦ ♦ = Blinking cursor Printing position (X value, horizontal) ∗ Numeric key entry Printing position (Y value, vertical) ∗ Numeric key entry Character size ∗ Selection (S.0 ~ S.5) Magnification of character ∗ Selection (M.0 ~ M.2) Programming screen for data type 2 - Human Readables L.4 / D. 0 8 / X. 4 6 7 ♦ ♦ ∇∇∇ ♦ ∇∇∇ M.
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Programming screen for data type 3 - Bar Code X.= 0. / Y= ∇∇∇ 0. / H.4 / ∇∇∇∇ ♦♦♦ A.3 ♦♦♦ ♦ = Blinking cursor Printing position (X value, horizontal) * Numeric key entry Printing position (Y value, vertical) * Numeric key entry Height of bar-code * Selection (H.0~H.4) Printing angle of bar-code * Selection (A.0 ~ A.3) * Selection of height of bar-code H.0 = 10mm, H.1 = 15mm, H.2 = 20mm, H.3 = 25mm, H.4 = 30mm) * Selection of printing angle of bar-code A.0 = 0 degree, A.
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64. 2.9.11. PROGRAMMING OPERATION 1. Enter PRG mode and select free format. PRG : FREE FORMAT . . . . . . . . . . . . . . . . . . . . Z S R K 1 2 3 I R I M I 0 1 2 F. F = 2. Press [∗ ∗/ENTER] key. FREE 3 4 5 6 7 8 FORMAT 1 . . . . . . . . . . . . . . . . . . . . . Z S R K 1 2 3 I R I M I 0 1 2 3 4 5 6 7 8 3. Select FREE FORMAT # by pressing [UNIT WEIGHT→ →] or [TARE← ←] key. F.F = FREE FORMAT 2 . . . . . . . . . . . . . . . . . . . . . Z S R K 1 2 3 I R I M I 0 1 4. Press [∗ ∗/ENTER] key.
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Start for A. Programming operation for item data ( data type 1) 9. Select programming factor. Ex) ID CODE FM2 = ID CODE . . . . . . . . . . . . . . . . . . . . . Z S R K 1 2 3 I R I M I 0 1 2 3 4 5 6 7 8 ID= X. 0 /Y.= 0. / S.0 / M0 ∇ ∇ ∇ . . . . . . . . . . . . . . . . . . . . . 10. Press [∗ ∗/ENTER] key. Z S R K 1 2 3 I R I M I 0 1 2 3 4 5 6 7 8 11. Enter X value and press [UNIT WEIGHT→ →] key to move the cursor to right. i.e.) X value = 52 ID= X. 5 2 /Y.= 0. / S.0 / M0 ∇∇∇∇ . . . . . . . . . . . . .
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Repeat for B. Programming operation for item data (data type 2) 9. Select programming factor. I.e.) PART NO. FM2 = PART NO. . . . . . . . . . . . . . . . . . . . . . Z S R K 1 2 3 I R I M I 0 1 2 3 4 5 6 7 8 P.N.O.= L.1 / D. 0 / X. 0 / S .0 ♦♦ . . . . . . . . . . . . . . . . . . . . . 10. Press [∗ ∗/ENTER] key. Z S R K 1 2 3 I R I M 11. Select line no. by pressing [ + ] or [ − ] key and press [UNIT WEIGHT→ →] key to move cur. i.e.) Line no. = 1 I 0 1 2 3 4 5 6 7 8 N.O.= L.1 / D. 0 / X. 0 / S .
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CONTINUE 17. Press [ + ] or [ − ] key to enter M. value & press [UNIT WEIGHT→ →] key to move Cursor to right. P.N.O.= L.1 / D. 8 / Y. 1 2 3 / M . 0 ♦ . . . . . . . . . . . . . . . . . . . . . Z S R K 1 2 3 I R I M I 0 1 2 3 4 5 6 7 8 18. Select Magnification value. I.e.) M. =2 P.N.O.= L.1 / D. 8 / Y. 1 2 3 / M. 2 ♦ . . . . . . . . . . . . . . . . . . . . . Z S R K 1 2 3 I R I M I 0 1 2 3 4 5 6 7 8 P.N.O. = L.1 /D. 8/ Y.123 / M. 2 ♦ . . . . . . . . . . . . . . . . . . . . . 20.
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Repeat for C. Programming operation for item data ( data base type 3) 9. Select programming factor. I.e.) BAR-CODE (ID) FM2 = BARCODE (ID) . . . . . . . . . . . . . . . . . . . . . Z S R K 1 2 3 I R I M I 0 1 2 3 4 5 6 7 8 B.ID= X. 0 /Y. 0. / H.0 / A.0 ∇ ∇ ∇ . . . . . . . . . . . . . . . . . . . . . 10. Press [∗ ∗/ENTER] key. Z S R K 1 2 3 I R I M 11. Enter X value and press [UNIT WEIGHT→ →] key to move the cursor to right. i.e.) X value = 85 B.ID= X. 8 5 /Y. 0. / H.0 / A.0 ∇ ∇ ∇ ∇ . . . . . . . . .
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65. 2.9.12. PROGRAMMING PROCEDURE (USING COPY FUNCTION) A. After designing the label format, select the most similar format from the standard formats in appendix I. B. List up the print data to change from the standard format. (deletion, addition, change of position and character size) C. Set up the label size in maintenance mode. D. Copy the standard format in FORMAT-COPY in program mode. E. Change the format in FREE FORMAT in program mode.
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B. THE LIST OF LABEL FORMAT TO CHANGE DATA ID CODE P. NO. (L1) LOT NO. (L1) PART NAME (L1) (L2) BARCODE(ID) TEXT 6 ACTION DELETE DELETE Digits no. X position 0⇒ 0 32 0⇒ 0 Y position 162 ⇒ 0 210 ⇒ 0 S size S1 S1 M size M2 M1 DELETE 32 0⇒ 0 134 ⇒ 0 S1 M1 CHANGE ADD 32 ⇒ 16 0 ⇒ 16 0⇒ 0 0⇒ 0 238 ⇒ 275 0 ⇒ 230 S1 S1 M1 M1 0 ⇒ 150 0 ⇒ 150 H0 S1 A0 M1 ADD ADD 0 ⇒ 100 0⇒ 0 C. Set “64mm x55mm” on address 34 (size of label format) in PRINT SPEC in MAINTENANCE MODE.
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66. 2.10. SHELF LOCATION LABEL PROGRAM To know the location of stock, each item code can be assigned shelf location number. DC-150 can print the shelf location label for each item code in Check Mode to put on the shelves where the stock is stored. DC-150 has no standard format, use one free format for this shelf location label. The label format is to be developed with the same programming steps as free format. 67. 2.10.1. LABEL SIZE You can select label size from 11 size in Spec.
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70. 71. 2.10.4. LABEL ANGLE and BAR-CODE ANGLE Shelf location label and bar-code can be printed in 4 different angles in the same as free format. (Ref. to 2.9.5 Label Angle and Bar-code Angle in Free Format Program.) 72. 2.10.5. CHARACTER SIZE and MAGNIFICATIONS Character size and magnification value in shelf location label is the same as in free format. (Refer to 2.9.6 Character size and magnifications in Free Format Program) 73. 2.10.6.
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6. Select printing factors by pressing S.L = PART NAME [TARE← ←] or [UNIT WEIGHT→ →] key. . . . . . . . . . . . . . . . . . . . . . Z S R K 1 2 3 I R I M I 0 1 2 3 4 5 6 78 7. Program each item data with the same operation as free format setting. Refer to “Programming operation” in Free Format Program. NOTE)" [Space kg/lb.] key is used for test printing of shelf location label. 76. 2.10.9. PROGRAM PROCEDURE A. Make list of data required for shelf location label. Then layout the label roughly. B.
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A-2. THE LABEL FORMAT LIST FOR THE SAMPLE LABEL Print angle = 270 DATA ID CODE P. NO. (L1) P NAME (L1) LOCATION NO. BARCODE (ID) TEXT 4 TEXT 5 TEXT 6 Digits no. 32 32 X Y position position 200 50 100 380 280 100 50 200 545 650 650 686 750 750 750 50 S size S2 S1 S1 S1 H0 S1 S1 S1 M size M2 M1 M1 M2 A3 M2 M1 M2 B. Set “64mm x120mm” on address 34 (size of label format) in PRINT SPEC in MAINTENANCE MODE. Refer to 3-3 METHOD OF PROGRAM. C. Change the print data of label format data.
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77. 2.11. SHELF LOCATION LIMIT PROGRAM The maximum available alpha/numeric digits of shelf location can be set, according to your definition of the stock room. Rows, Racks, Shelves, Bins, available By setting up the maximum limit for each digit, you compose the shelf location number. If you enter shelf location data which does not exist in your definition, the error buzzer notices the miss-entry and the invalid data cannot be entered in the memory file.
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78. 2.12. ADDRESS CONTENTS PROGRAM DC-150 can print address data on label format #7 which has printing area for address contents. TEN Address or Memos can be programmed. The data base file has 5 lines of 32 characters per line. Select address file number in OPR mode, with SHIFT DOWN / N /ADDRESS KEY. Remote address database can be interfaced through RS-232 link for thousands of addresses or messages. Consult Factory. 79. 2.12.1. PROGRAMMING OPERATION FOR ADDRESS CONTENTS 1.
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3.1 = 6. Press [∗ ∗/ENTER] key. . . . . . . . . . .. . . . . . . . . . . Z S R K 1 2 3 I R I M I 0 1 2 3 4 5 6 7 8 7. Enter the data. I.e.) 80 Oak St, Norwood, NJ ( 32 ) . . . . . . . . . . . . . . . . . . . . Z S R K 1 2 3 I R I M I 0 1 2 3 4 5 6 7 8 F3 = ADDRESS NO. 1 ♦♦♦♦♦ . . . . . . . . . . . . . . . . . . . . . 8. Press [∗ ∗/ENTER] key. Z S R K 1 2 3 I R I M I 0 1 2 3 4 5 6 7 8 F3 = ADDRESS NO. 2 ♦♦♦♦♦ . . . . . . . . . . . . . . . . . . . . . 9.
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ON SCALE NOTE 1:" Print Spec #31 FREE FORMAT = N (If set to Y than only FREE FORMAT labels will be produced) NOTE 2: " Address locations # 1-9 are available internal programable memory. Address location # 10 is now used as a temporary location for address IMS. (See Below) 1. Select print format #7. 2., Select #11 to a maximum of 9999 to access the Address Data Base. 3. Press Print Key. ON SCALE USING SCANNER NOTE: SAME AS ABOVE 1. Select print format #7. 2. Select address # 10 ONLY. 3.
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3. MAINTENANCE MODE Set Specifications Of Scale And Memory Files. 3.1 HOW TO ENTER MAINTENANCE MODE 3.2 KEY FUNCTIONS IN MAINTENANCE MODE 3.3 SET SPEC CODES 3.4 DELETE PROGRAMMED DATA 3.5 PRINT ADJUSTMENT 3.6 AUTO JOB PROGRAMMING 3.7 DATA TRANSFER 3.8 MODEM COMMUNICATION 3.9 PRINTING SPEC LIST MAINTMODE.
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SECTION 3 MAINTENANCE MODE TABLE OF CONTENTS PAGE 3.1 HOW TO ENTER MAINTENANCE MODE 87 3.2 KEY FUNCTONS IN MAINTENANCE MODE 88 3.3 SET SPEC CODES 89-108 3.4 MEMORY DELETE 109-110 3.5 PRINT ADJUSTMENT 111 3.5.1. FEED VALUE 111-112 3.5.2. DETECTION LEVEL 112-113 3.5.3. PRINT CONTRAST 113-114 3.6 AUTO JOB PROGRAMMING 115 3.6.1. PROGRAMMABLE PROCESS IN AUTO JOB OPERATION 115 3.6.2. PROGRAMMING SCREEN 116 3.6.3. PROGRAMMING OPERATION 116 3.7 DATA TRANSFER 117-119 3.
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2. HOW TO ENTER MAINTENANCE MODE When the operator turns on the main switch, this standard operation mode screen will be displayed. WEIGHT UNIT WEIGHT 0 . 0 0 QUANTITY 0 . 0 ∇∇ ∇ ∇ • • • • • • • • • • • • • • • • • • • • ZERO TARE STABLE 1 KG 2 3 RECO IN OUT 1 (SCALE) INSUFF MEMORY 2 3 4 5 6 JOB MODULE 7 8 1. Change to Maintenance mode by MAINTENANCE pressing [MODE] key. . . . . . . . . . . . . . . . . . . . . Z S T K 1 2 3 7 8 2. Enter Maintenance mode by pressing [ENTER] key.
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3. KEY FUNCTIONS IN MAINTENANCE MODE [MODE] Key To return to the first screen of each mode without saving programmed data. [AUTO/MANUAL] key To return to the previous screen in programming without saving programmed data. [∗ ∗/ENTER] key To enter the next screen in each heading. To enter the programmed data into memory file. To execute the data transaction. To print SPEC report. [ TARE ←] and [UNIT WEIGHT →] key To select the headings in loop routines.
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SET SPEC CODES You can set the way the scale operates by selecting various specification codes. The SPECS are divided into groups by their functions: DISPLAY, REPORTS, PRINT, PERIPHERAL, and MISC. Programming screen for SPECs 00 : ITEM / PART NO. = ♦♦ Y ♦ ADDRESS NO. Press [+ +] key to go ahead. Press [− −] key to go back. DEFINITION OF SPEC SELECTION ITEM Make selection with [+ +] or [− −] keys. Note) [ TARE ←] ]UNIT WEIGHT→ → ] keys move cursor.
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4. Select the group of the SPECs by pressing [TARE ←] or [UNIT WEIGHT→ →] keys. REPORT SPECS . . . . .. . . . . . . . . . . . . . . . Z S T K 1 2 3 I R I M I O 1 2 3 4 5 6 7 8 00 : ITM/ CONTENT = ALL ♦♦ . . . . .. . . . . . . . . . . . . . . . 5. Press [∗ ∗/ENTER] key. Z S T K 1 2 3 I R I M I O 1 2 3 4 5 6 7 8 06 : ITM /THRESHOLD = Y ♦♦ . . . . .. . . . . . . . . . . . . . . . 6. Press [+] key. (6times) Z S T K 1 2 3 I R I M I O 1 2 3 4 5 6 7 8 06 : ITM /THRESHOLD = 7. Press [UNIT WEIGHT→ →] key.
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DISPLAY SPECS SPEC 00: CANCELLATION OF SUB TOTAL DISPLAY (This activates only when SPEC 22 of PRINT spec is set to “NON” ) Auto cancellation AUTO : MANUAL : Manual cancellation * = Default setting REPORT SPECS SPEC 00 ; Print items in report (This activates only when SPEC 00 of REPORT spec is set to “SELECT” ) ALL : All items SELECT : Selected items SPEC 01 ; Print part no.
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SPEC 08 ; Print in-count (receiving) on item report (This activates only when SPEC 00 of REPORT spec is set to “SELECT” ) Y : Allow N : Inhibit SPEC 09 ; Print tare weight on item report (This activates only when SPEC 00 of REPORT spec is set to “SELECT” ) Y : Allow N : Inhibit SPEC 10 ; Print set point value on item report (This activates only when SPEC 00 of REPORT spec is set to “SELECT” ) Y : Allow N : Inhibit SPEC 11 ; Print selected scale no.
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SPEC 19 ; Print shelf location no.
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SPEC 30 ; PRINT THRESHOLD REPORT : All items ALL SELECT : Selected items SPEC 31 ; Print part no.
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SPEC 41 ; Print selected scale no. on threshold report (This activates only when SPEC 30 of REPORT spec is set to “SELECT”) Y : Allow N : Inhibit SPEC 42 ; Print auto job no. for shipping operation on threshold report (This activates only when SPEC 30 of REPORT spec is set to “SELECT”) Y : Allow N : Inhibit SPEC 43 ; Print auto job no. for receiving operation on threshold report (This activates only when SPEC 30 of REPORT spec is set to “SELECT”) Y : Allow N : Inhibit SPEC 44 ; Print auto job no.
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PRINT SPECS SPEC 00 : PRINT BAR-CODE FOR ID CODE Y : Allow N : Inhibit SPEC 01 : The first digit of ID code data printed in bar-code 0 L : 0 digit 1 L : 1 digit 2 L : 2 digit 3 L : 3 digit 4 L : 4 digit 5 L : 5 digit 6 L : 6 digit 7 L : 7 digit 8 L : 8 digit SPEC 02 : 9 L : 9 digit 10 L : 10 digit 11 L : 11 digit 12 L : 12 digit 13 L : 13 digit 14 L : 14 digit 15 L : 15 digit 16 L : 16 digit The last digit of ID code data printed in bar-code 0 L : 0 digit 1 L : 1 digit 2 L : 2 digit 3 L : 3 digit 4 L
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SPEC 06 : The last digit of part no. data printed in bar-code 0 L : 0 digit 1 L : 1 digit 2 L : 2 digit 3 L : 3 digit 4 L : 4 digit 5 L : 5 digit 6 L : 6 digit 7 L : 7 digit 8 L : 8 digit SPEC 07 : 9 L : 9 digit 10 L : 10 digit 11 L : 11 digit 12 L : 12 digit 32 L : 32 digit Print human readable value under the bar-code ( part no. ) Y : allow N : Inhibit SPEC 08 : Print bar-code for Lot no. Y : Allow N : Inhibit SPEC 09 : The first digit of lot no.
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SPEC 13 : Print human readable value under the bar-code (Quantity) Y : Allow N : Inhibit SPEC 14 : Print bar-code for unit weight Y : Allow N : Inhibit SPEC 15 : Print human readable value under the unit weight bar-code Y : Allow N : Inhibit SPEC 16 : Print bar-code for tare weight Y : Allow N : Inhibit SPEC 17 : Print human readable value under the tare weight bar-code Y : Allow N : Inhibit SPEC 18 : Print bar-code for gross weight Y : Allow N : Inhibit SPEC 19 : Print human readable value und
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SPEC 23 : Print title of task Y : Allow N : Inhibit SPEC 24 : Print pre-print name Y : Allow N : Inhibit SPEC 25 : Print quantity units PCS : Pcs M :m CM : cm NONE : No print SPEC 26 : Print “/” for weight when weight is 0 value Y : Allow N : Inhibit SPEC 27 : Width of receipt paper 66MM : 66mm 40MM : 40mm SPEC 28 : Type of sum total receipt issued in multiple transactions LONG : Long type SHORT : Short type SPEC 29 : Print the current time Y : Allow N : Prohibit SPEC 30 : Print date Y : Allow N : Prohi
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SPEC 33 : Number of standard format used (This activates only when SPEC 31 of PRINT SPEC is set to “Prohibit”.) NO.1 : No.1 NO.2 : No.2 NO.3 : No.3 NO.4 : No.4 NO.5 : No.5 NO.6 : No.6 NO.7 : No.7 SPEC 34 : Label size of free format (in mm) (This activates only when SPEC 31 of PRINT SPEC is set to “Allow”.) 64X40 64X55 64X77.5 64X92 64X120 40X23 : : : : : : 64 x 40 64 x 55 64 x 77.5 64 x 92 64 x 120 40 x 23 40X28 : 40X46 : 64X62.5 : 40X77.5 : 40X92 : 40 x 28 40 x 46 64 x 62.5 40 x 77.
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PERIPHERAL SPECS SCANNER PARAMETERS SPEC 00 : Scanner connection : Not connected NOT CONNECT : Connected SPEC 01 : Communication data bit length for scanner 7 : 7 bit 8 : 8 bit SPEC 02 : Parity bit for scanner NONE : None ODD : Odd EVEN : Even SPEC 03 : Communication speed (baud rate) for scanner 1200 : 1200 9600 : 9600 2400 : 2400 19200 : 19200 4800 : 4800 SPEC 04 : Stop bit length for scanner 1 2 : : 1 bit 2 bit SPEC 05 : Require CODE key press for confirmation after ID Code is scanned.
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FORCE BALANCE PARAMETERS SPEC 00 : Data type from force balance (not used) I.
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SPEC 03 : Stop Bit for RS-232C 1 2 : : 1 2 SPEC 04 : Timing of RS-232C output NOT CA.
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MISC SPECS SPEC 00 : Set point function ALL : Allowed for all item (Items with ID code and pre-programmed set points will take priority) NONE : Prohibit E-CODE : Allowed for items which have ID code. N-CODE : Allowed for items which do not have ID code. SPEC 01 : Type of set point value RESULT % : Quantity and % RES.MIN&MAX : Quantities of minimum value and maximum value WEIGHT% : Weight value and % WT..MIN&MAX : Minimum weight value and Maximum weight value RECOMP.
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SPEC 07 : Power save function Y : Allow N : Prohibit SPEC 08 : Entry to CHECK mode Y : Allow N : Prohibit SPEC 09 : Entry to PROGRAM mode Y : Allow N : Prohibit SPEC 10 : Entry to MAINTENANCE mode Y : Allow N : Prohibit SPEC 11 : Request confirmation if operation will result in an inventory less than threshold level.
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DC-150 DATA SHEET DEALER DEMO - Y / N END USER: Serial Number Sales Order No. OPTIONS Customer SCANNER S/N: Technician PRINTER Date S/N: PRINT MOD. CUSTOM FORMAT FUNCTIONAL TEST STANDARD SET FUNCTIONAL TEST STANDARD 1 KEYBOARD ENTRY 16 SET POINT ITEM 2 DIGITAL TARE 17 SET POINT GEN.
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NO 00 SPECIFICATION CODE DISPLAY SPECS SUM TOTAL AUTO , MAN. NO 00 REPORT SPECS ITM/CONT. ALL , SUM 00 01 02 03 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 ITM/PART # ITM/PART NAM ITM/UN..WT. ITM/S.LOC. ITM/INV. ITM/THRSHLD ITM/OUT,TDY ITM/IN,TDY ITM/TARE ITM/SET PT. ITM/SCALE ITM/OUT ,AU# ITM/IN ,AUT# ITM/N.A.,AU# I.O./CONT. I.O./PART# I.O./PRT NAM I.O./UNT.WT I.O./S.LOC. I.O./INVTRY I.O./TRSHLD I.O./OUT,TDY I.O./IN, TDY I.O./TARE I.O./SET PT. I.O.
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03 04 05 06 07 08 09 10 11 12 13 14 15 INV. UPDATE OUT / AU JOB IN / AU JOB N.A. / AU JOB RENEW, KEP P1 -2 - 3 - 4 - 5 35 36 VIBRATION S1 VIBRATION S2 NR,MN,MD,MX NR,MN,MD,MX 23 24 P1 -2 - 3 - 4 - 5 P1 -2 - 3 - 4 5 POWER SAVE YES , NO CHECK MODE YES , NO PROG MODE YES , NO MAINT. MODE NO , YES WARN QTY. NO , YES MDY,DMY,YMD DATE ORDER CALLI.D. / A.J. NO , YES NON PRO, I.D. NO , YES MEM. ITEM 385, 1540, 3080 37 VIBRATION S3 NR,MN,MD,MX 25 26 W & M SPECS. MIN DISPL. S1 DEC. PT. S1 MIN.DISPL.
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4. MEMORY DELETE - CAUTION You can select all or a parts of memory file to delete from the following table. INDEX ALL MEMORY FILE ITEM MEMORY FILE PART NO. PART NAME UNIT WEIGHT SHELF LOCATION NO. INVENTORY THRESHOLD DAILY OUT-COUNT DAILY IN-COUNT PRINT FORMAT FILE VALUE SET POINT VALUE SELECTED SCALE NO. AUTO JOB NO. FOR SHIPPING OPERATION AUTO JOB NO. FOR RECEIVING OPERATION AUTO JOB NO. FOR COUNTING OPERATION PRINT FORMAT SEQ NO. MEMORY FILES TO DELETE ITEM & FORMAT FILES Part no.
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Programming operation 1. Enter Maintenance mode. MTN : SET SPEC CODES ................... . Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 MTN : DELETE MEMORY 2. Select memory delete with [TARE ←] or [UNIT WEIGHT→ →] keys. .................. .. Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 DEL = ALL ITEM MEMORY 3. Press [∗ ∗/ENTER] key. ................... . Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 4. Select memory file to delete with [TARE ←] or [UNIT WEIGHT→ →] key EX = Item memory file DEL = ITEM MEMORY ...
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7. Select item data to delete with [TARE ←] or [UNIT WEIGHT→ →] key. SHELF LOC. DEL ? Y/N .................. .. Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 8. Press [Y] key to execute the deletion of data. (* [N] key works for escaping the deletion screen.) DEL = ITEM MEMORY .................. .. S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 Note) You can delete the other memory data with the same operation as the above.
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PRINT ADJUSTMENT 5. You can adjust the performance of printer block. You can adjust the performance of printer with FEED VALUE, LEVEL OF DETECTION, and PRINT CONTRAST. 6. FEED VALUE “Feed Value” is the feed value after printing the former label. Feed value is to be set at 0 value, if the correct label size are set with the correct print format. However, if you are unable to get the correct position, you can adjust the feed length by adjusting FEED VALUE.
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ADJ : FEED VALUE 3. Press [∗ ∗/ENTER] key. ................... . Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 FEED VALUE 4. Press [∗ ∗/ENTER] key then adjust feed value with [ + ] and [ − ] keys. Ex) feed value = +12 = 12 ♦♦♦♦ • • • • • • • • • • • • • • • • • • • • Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 5. Press [AUTO/MANUAL] key to escape the programming screen. 7. DETECTION LEVEL “Detection Level” is the performance of the sensor for paper quality of label roll.
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Programming operation 1. Enter Maintenance mode. MTN : SET SPEC CODES ................... . Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 MTN : PRINT ADJUSTMTNT 2. Select Print Adjustment with [TARE ←] or [UNIT WEIGHT→ →] key. ................... . Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 ADJ : FEED VALUE 3. Press [∗ ∗/ENTER] key. ................... . Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 ADJ = 4. Select item to adjust with [ TARE← ←] or [UNIT WEIGHT→ →]Key. DETECTION OF LEV ................... .
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8. PRINT CONTRAST “Print Contrast” is the resistance value of the thermal head. If the resistance is too low or high for printing adjustment is made here. Excess voltage can damage the thermal head. See service manual. CONTRAST = 0 ♦ ♦ ♦ ♦ • • • • • • • • • • • • • • • • • • • • Z S Key functions T K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 [ + ] key is used for the increment of the feed value. (Max. = +127) [ − ] key is used for the decrement of the feed value. (Min.
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CONTRAST 12 5. Press [∗ ∗/ENTER] key then adjust print contrast with [ + ] and [ − ] keys. ♦♦♦♦ Ex) print contrast = +12 • • • = • • • • • • • • • • • • • • • • • Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 5. Press [AUTO/MANUAL] key to escape the programming screen.
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AUTO JOB PROGRAMMING Auto Job Operation allows the user to select a pattern of operation that uses only the [ENTER] key to advance to the next step. The establishment of a standardized routine is organized in 5 different patterns. Each ID code can be assigned to a pattern to match a users receiving, shipping, or counting proceedure. You can change the default setting in the following table for your standardized routine. 9. PROGRAMMABLE PROCESS IN AUTO JOB OPERATION OP.
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PROGRAMMING SCREEN 1. OV = A B C D F H J • • • • • • • • • • • • • • • • • • • • Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 Auto Job Operation No. Selection of how to enter data (OV=overwrite, IN=insert) Combination and order of operations Key functions [ + ] and [ − ] key are used for change the method of data entry. (OV / IN) [TARE ←] and [UNIT WEIGHT→ →] keys are sued for moving cursor 10. PROGRAMMING OPERATION 1. Enter Maintenance mode. MTN : SET SPEC CODES ................... .
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SET AUTO JOB 1 5. Press [∗ ∗/ENTER] key to store the data into memory. = NO.
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11. DATA TRANSFER . DC-150 can load / save/ verify the following data file with P/C. y Method Program (SPEC) data y Print Format data y Address Contents data y Auto Job Operation data y All data of part item Operation procedure 1. After connecting with DATA BASE, turn on the main switch. 2. Enter Maintenance mode. MTN : SET SPEC CODES ................... . Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 MTN : DATA TRANSFER 3. Select DATA with [TARE ←] or [UNIT WEIGHT→ →] key .................. ..
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7. Press [∗ ∗/ENTER] key to start the data transfer. WRITING ...
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DCDC-150 BACKBACK-UP Data Transfer Program Provided by Manufacturer TO INSTALL PROGRAM: 1. Switch to A: or B: drive 2. Type INSTALL The program will make a directory under the C: drive called DC150BAK with it’s own sub-directory called FILES. 3. Baud rate default ,4800 Baid TO USE THE PROGRAM: 1. At the C:\ prompt, change directory to DC150BAK 2. Type DC150BAK 3. Enter the serial port you will use to connect to the DC-150. (The 9 pin port on most computers is usually number 1). 4.
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UPDATE FOR VERSION D2.00 Choice of Baud Rate for Data Transfer. Requires: DC-150 BAK2.Exe (selection 4800, 9600, 19200) Note: Changing baud rate requires spec change in DC-150 RS-23 parameters loading specs with data transfer will set parameters to 4800 Baud. To set baud rate: On PC: Run DC150BAK.
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MODEM COMMUNICATION DC-150 can load / save the following data between two machines through modem communication. If you need to change the data of DC-150 in the long distance from your service station, you can send the data through modem communication. DC-150 modem (CUSTOMER SIDE) modem DC-150 (SERVICE STATION) Available data for transfer ySPEC data yPrint Format data 12. y Auto Job Operation data y All data of part item PROGRAMMING OPERATION AT AUTO SIDE 1.
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13. MANUAL PROGRAMMING OPERATION 1. Enter Maintenance mode and select MODEM with [ TARE← ←] or [UNIT WEIGHT→ →] keys MTN : MODEM COMM. .................. .. Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 MDM = MODEM (MANUAL) 2. Press [∗ ∗/ENTER] key .................. .. Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 MAN : ENTER TELEPHONE # 3. Press [∗ ∗/ENTER] key. * • • • • • •• • • • • • •• • • • • • • [R] key is used for re-dial Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 4.
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SEN = ALL ITEM? N 8. Select if you send Auto Job data with [Y]= Yes, [N] =No. Y/ • • • • • •• • • • • • •• • • • • • • Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 9. Select if you send item data with [Y]= Yes, [N] =No. SEN = START Y/N • • • • • •• • • • • • •• • • • • • • Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 10. Set if you send item data with [Y]= Yes,. SEN= START Y/N • • • • • •• • • • • • •• • • • • • • Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 11. Press [Y] key to start the data transfer.
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PRINTING SPEC LIST 14. You can print the list of programmed SPECS on receipt paper. The procedure to print the list is as shown below. Procedure 1. Enter Maintenance mode. MTN : SET SPEC CODE .................. .. Z S TK 1 2 3 I RM I O12 345 67 8 2. Select SPEC LIST with [ TARE← ←] or [UNIT WEIGHT→ →] keys. MTN : SPEC LIST .................. .. Z S TK 1 2 3 I RM I O12 345 67 8 3. Press [∗ ∗/ENTER] key to print the list PRINTING .................. ..
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131
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4. CHECK MODE Printing Various Reports From Memory Files. 4-1. MEMORY FILES 4-2. INVENTORY REPORTS 4-3. SHELF LOCATION LABEL 4-4. MEMORY FILE OUTPUT TO PC CHECKMODE.
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SECTION 4 4.1 CHECK MODE TABLE OF CONTENTS MEMORY FILES PAGE 126 4.1.1. OPERATION TO PRINT ALL ITEMS REPORT 127 4.1.2. OPERATION TO PRINT ONE ITEMS REPORT 127-128 4.31.3. OPERATION TO PRINT GROUP ITEM REPORT 128 4.2 129 MOVEMENT & THRESHOLD REPORT 4.2.1. OPERATON TO PRINT TODAY’S MOVEMENT REPORT 129 4.2.2. OPERATON TO PRINT THRESHOLD REPORT 130 4.3 SHELF LOCATION LABEL PRINT 131 4.
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15. MEMORY FILES To check programmed ID CODE data, you can print that data in lists on receipt paper. The following reports can be selected from memory data when needed to check information. ALL ITEMS ..... All ID Codes with data that has been programmed for each. ONE ITEM ..... One ID Code with data that has been programed for it. ONE GROUP ITEM ..... One group of ID Codes with items data. GROUP CATEGORY By entering a common prefix for the group, you can select the group to print.
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16. OPERATION TO PRINT ALL ITEM REPORT ITEM 1. Enter Check mode. [OPENING SCREEN SHOWS AVAILABLE MEMORY SPACE STANDARD 385 ITEMS TO 3050 EXPANDED MEMORY ] XX FREE = XXX . . . . . . . . . . . . . . . . . . . . Z S T K 1 2 7 8 3 I R M I O 1 2 3 4 5 6 CHK : M E M O R Y F I L E S 2. Press [∗ ∗/ENTER] key. . . . . .. . . . . . . . . . . . . . . . Z S T K 1 2 3 I R I M I O 1 2 3 4 5 6 7 8 MEM = 3. Press [∗ ∗/ENTER] key to print item report. ALL ITEM . . . . .. . . . . . . . . . . . . . . .
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4. Enter ID code of part item to print then Press 1IT = ABC100CP02 [∗ ∗/ENTER] key. ie. ABC-100CP02 . . . . .. . . . . . . . . . . . . . . . Z S T K 1 2 3 I R I M I O 1 2 3 4 5 6 7 8 5. Last Screen awaits another ID Code MEM= 1 ITEM Press [AUTO/MANUAL] to escape (ENTER ID) . . . . .. . . . . . . . . . . . . . . . Z S T K 1 2 3 I R I M I O 1 2 3 4 5 6 7 8 Note 1) Switch to receipt paper to print data. Note 2) [ → ] Key is used to stop printing reports.
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Note 1) Press [AUTO/MANUAL] to escape and return to previous screen. Note 2) You can select data to print in the reports with Spec Codes 01 ~ 14 in maintenance mode. Note 3) [SPACE / lb/kg ] (?) key is used to enter exact number of characters of data in selecting group data.
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19. MOVEMENT & THRESHOLD REPORT Print the today’s inventory movement report and threshold reorder report. TODAY’S MOVEMENT REPORT All item data which had receiving or shipping transactions today are printed with quantity of total received and shipped. After printing the report, you may clear or hold the daily transactions. THRESHOLD REPORT By entering the percentage of minus or positive stock level to the threshold, all items within that target are printed. 20.
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NOTE 1) You can select item data to print in movement report in SPECs 15 ~ 29 (REPORT SPEC) in maintenance mode. NOTE 2) [ → ] key is used to stop printing the report.
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21. OPERATION TO PRINT THRESHOLD REPORT 1. Enter Check mode ITEM X X FREE = X X X . . . . .. . . . . . . . . . . . . . . . Z S T K 1 2 3 I R I M I O 1 2 3 4 5 6 7 8 2. Press [∗ ∗/Enter] Key CHK = MEMORY FILES . . . . .. . . . . . . . . . . . . . . . Z S T K 1 2 3 I R I M I O 1 2 3 4 5 6 7 8 3. Select Inventory with [TARE← ←] or [UNIT WEIGHT→ →] key. CHK = INVENTORY . . . . .. . . . . . . . . . . . . . . . Z S T K 1 2 3 I R I M I O 1 2 3 4 5 6 7 8 4. Press [∗ ∗/ENTER] key.
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NOTE 1) You can select item data to print in threshold report in SPECs 30 ~ 44 (REPORT SPEC) in maintenance mode. NOTE 2) [ → ] key is used to stop printing the report. NOTE 3) APPENDIX IV shows the sample of threshold report.
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22. SHELF LOCATION LABEL PRINT By putting shelf location label on the shelf where the stock is short, the collation of part item in picking and stocking works become reliability. You have to program label format of shelf location label in program mode before printing label. Operation to print shelf location label 1. Enter Check mode ITEM X X FREE = X X X . . . . .. . . . . . . . . . . . . . . . Z S T K 1 2 3 I R I M I O 1 2 3 4 5 6 7 8 CHK = 2. Press [∗ ∗/Enter] Key MEMORY FILES . . . . .. . . . . .
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7. Press [∗ ∗/ENTER] key to print ID = ABC-100#125 “ SHELF LOCATION LABEL” . . . . .. . . . . . . . . . . . . . . .
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23. MEMORY FILE OUTPUT TO PC 1. RS-232 text output of memory. (Download to spreadsheet) (Comma delimited file for use in spreadsheet, etc.) 2. Use Transfer cable plugged into RS-232 DIN (closest to the rear of scale) On laptop, select Terminal program Select File, and 150.trm Select Transfers, Receive Text File, and type a file name. Press OK On Scale, Go to CHECK mode Press ENTER key twice Press TARE key once Display will read PC:CK Press ENTER key, display will show progress Format: ID Code, Part No.
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THEN ITEM PRINTING = 01 . . . . .. . . . . . . . . . . . . . . . Z S T K 1 2 3 I R I M I O 1 2 3 4 5 6 7 8 When output is complete Display returns to ITEM X X FREE = X X X . . . . .. . . . . . . . . . . . . . . .
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5.0 SPECIFICATION LIST 5.1 PC/AT ALPHANUMERIC KEYBOARD page 136 5.2 BARCODE SCANNER SETUP page 137 - 139 5.3 RS - 232 COMMUNICATIONS page 140 - 143 5.4 SET - POINT OUTPUT page 144 - 145 5.
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5.1 PC/AT ALPHANUMERIC KEYBOARD 1. Key Board type IBM-PC/AT IKEYBOARD (101 KEYBOARD) 2. CONNECTOR SPECIFICATION 2-1. CONNECTOR 5PIN DIN (FEMALE) 2-2. CONNECTOR SIGNAL CHART PIN NO. SIGNAL 1 CLOCK 2 DATA 3 4 GROUND (SD) 5 5VDC GROUND (FG) 3. COMPARISON LIST OF KEY FUNCTIONS DC-150 ALPHABET KEY NUMERIC KEY MODE PART.NO. P.
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5.2 BARCODE SCANNER SETUP 1. GENERAL SPECIFICATIONS 1-1. TRANSMISSION SPEED 4800 BPS (DEFAULT SETTING AT DC-150) 1200 BPS 2400 BPS 9600 BPS 19200 BPS 1-2. DATA LENGTH 7 BIT (DEFAULT) 8 BIT 1-3. PARITY NONE ODD EVEN (DEFAULT) 1-4 STOP BIT 1 BIT 2 BIT 1-5.
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2. HEADER CODE DATA NET WEIGHT UNIT WEIGHT QUANTITY ID CODE TARE WEIGHT IN JOB NO. OUT JOB NO. NON-ADD JOB NO. GROSS WEIGHT STATUS DATE & TIME MACHINE NO. LOT NO. SET POINT (W) SETPOINT (Q) SET POINT SUB TOTAL QUANTITY THRESHOLD INVENTORY LABELS TO PRINT PART NO. PART NAME MOVEMENT IN TRANSACTION MOVEMENT OUT SHELF LOCATION SCALE SELECT NO.
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3-1. Communication available in OPERATION mode The contents are; UNIT WEIGHT, TARE WEIGHT, PART CODE, PART NO., LOT NO., QUANTITY 3-2. Communication available in PROGRAM mode The contents are; PART CODE, PART NO., COMMODITY NAME, THRESHOLD, INVENTORY, UNIT WEIGHT, TARE WEIGHT, SET POINT, OUT AUTO JOB NO., IN AUTO JOB NO., NON-ADD AUTO JOB NO., SHELF LOCATION, SCALE NO. 4.
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5.3 RS - 232 COMMUNICATIONS 1. GENERAL SPECIFICATIONS 1-1. INPUT/OUTPUT INTERFACE 1-2. SYNCHRONOUS SYSTEM 1-3. TRANSMISSION SPEED START-STOP TRANSMISSION 4800 BPS (DEFAULT SETTING AT DC-150) 1200 BPS 2400 BPS 9600 BPS 19200 BPS 1-4. DATA LENGTH 7 BIT (DEFAULT) 8 BIT 1-5. PARITY NONE ODD EVEN (DEFAULT) 1-6 STOP BIT 1 BIT (DEFAULT) 2 BIT 2. CONNECTOR SIGNAL CHART PIN NO.
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3. HEADER CODE DATA NET WEIGHT UNIT WEIGHT QUANTITY ID CODE TARE WEIGHT IN JOB NO. OUT JOB NO. NON-ADD JOB NO. GROSS WEIGHT STATUS DATE & TIME MACHINE NO. LOT NO. SET POINT (W) SET POINT (Q) SET POINT SUB TOTAL QUANTITY THRESHOLD INVENTORY LABELS TO PRINT PART NO. PART NAME MOVEMENT IN TRANSACTION MOVEMENT OUT SHELF LOCATION SCALE SELECT NO.
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4. STATUS DATA OUT STATUS DATA CONSISTS OF 3 BYTE AS FOLLOWS. FORMAT B STATUS ; BIT0 BIT1 BIT2 BIT3 BIT4 BIT5 BIT6 BIT7 STATUS ... ... ... ... ... ... ... ... B: 42H CR CR: 0DH NET WEIGHT (1: POSITIVE W.T. 0: NEGATIVE W.T.) lb/kg (1: LB MODE 0: KG,G MODE) WEIGHT STABLE (1: W.T. STABLE 0: W.T. UNSTABLE) [ * ] KEY (1: BY KEY OPERATION 0: OTHERS) SET “0” ALWAYS SET “0” ALWAYS SET “1” ALWAYS SET “0” ALWAYS STATUS DATA WILL BE 40H ~ 4FH. 5.
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6. RS-232C INPUT There are 2 ways to input data, with HEADER or without HEADER. In the case of no header, the data will be judged as a parts code. With header HEADER Without header DATA 6-1. DATA CR CR Input available in OPERATION mode The contents are; UNIT WEIGHT, TARE WEIGHT, PART CODE, ADDRESS CODE, LOT NO., QUANTITY, TEMPORARY 6-2. Input available in PROGRAM mode The contents are; PART CODE, PART NO., COMMODITY NAME, THRESHOLD, INVENTORY, UNIT WEIGHT, TARE WEIGHT, SET POINT, OUT AUTO JOB NO.
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5.4 SET - POINT OUTPUT 1. CONNECTOR SPECIFICATIONS TCS4480-01-4051 (DIN TYPE) 2. CONNECTOR SIGNAL CHART PIN NO. DC-150 SIGNAL 1 D-GND 2 D-GND 3 SET-1 4 SET-2 5 SET-3 6 NC 7 NC 8 NC FUNCTION DIGITAL GRAND DIGITAL GRAND L LEVEL AT INTERMITTENT BUZZER L LEVEL AT CONTINUOUS BUZZER NO OUTPUT H LEVEL AT POWER ON. 3.
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4. CIRCUIT DIAGRAM SIGNAL SET-1, SET-2 and SET-3 are as shown on the following drawing.
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5.5 MODEM COMMUNICATIONS 1. • • • • TRANSFERABLE ITEMS IN MODEM COMMUNICATION SPEC DATA PRINT FORMAT AUTO JOB OPERATION ALL ITEM DATA 2. GENERAL SPECIFICATIONS 2-1. INPUT/OUTPUT INTERFACE RS-232C SERIAL PORT 2-2. ASYNCHRONOUS DATA TERMINAL 2-3. TRANSMISSION SPEED 2400 BPS 2-4. BIT CONSTRUCTION START BIT : INFORMATION BIT : STOP BIT : VERTICAL PARITY : 1 8 1 NONE 2-5. COMMANDS REQUIRED FOR MODEM COMMUNICATION • HAYES STANDARD AT COMMAND SET • AA AUTOMATIC ANSWER (REF.
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3. SERIAL INTERFACE PIN ASSIGNMENTS PIN DC-150 NO. SIGNAL 1 DTR 2 S_GND 3 DSR 4 RXD 5 TXD 6 CTS 7 RTS PIN NO. MODEM SIGNAL 1 2 3 4 5 6 7 20 FG RXD TXD CTS RTS DTR SG DSR CONNECTOR AT DC-150 SIDE : 8PIN DIN CONNECTOR AT MODEM SIDE :25PIN D-SUB 4. TRANSMISSION CONTROL 4-1. DC-150 ↔ MODEM CONTROL ( DEFAULT SETTING, TRANSMITTING DIAL COMMAND, DISCONNECTING DIAL CONNECTION) AT COMMAND SET 4-2.
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5 DC-150 ↔ MODEM CONTROL (AT COMMAND SET) 5-1 : SEQUENCE AT DEFAULT SETTING (NORMAL CONDITION) DC-150 SIDE AT COMMAND MODEM SIDE CR *0 CR END 5-2 : SEQUENCE AT DEFAULT SETTING (TIME-OUT ERROR AFTER SENDING COMMAND) DC-150 SIDE AT T1 COMMAND MODEM SIDE CR ERROR END 5-3 : DEFAULT SETTING SEQUENCE (ERROR RESULT AFTER SENDING COMMAND) DC-150 SIDE AT T1 COMMAND MODEM SIDE CR *4 CR ERROR END NOTE 1) " T1 (WAITING TIMER) = 30SEC NOTE 2) " RESULT CODE = 0:OK , 4: ERROR NOTE 3) " ALL THE DATA ARE ASCII
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5-4 : TRANSMITTING DIAL COMMAND (NORMAL) DC--150 SIDE AT D(T/P) MODEM SIDE DIAL NO. CR *10 CR END 5-5 : TRANSMITTING DIAL COMMAND (TIME-OUT) DC--150 SIDE AT T1 D(T/P) MODEM SIDE DIAL NO. CR ERROR END 5-6 : TRANSMITTING DIAL COMMAND (ERROR RESULT FROM MODEM) DC--150 SIDE AT D(T/P) MODEM SIDE DIAL NO.
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5-1 : SEQUENCE AT DISCONNECTING DIAL CONNECTION (NORMAL) DC-150 SIDE MODEM SIDE +++ ATH0 *0 CR *0 CR CR END 5-1 : SEQUENCE AT DISCONNECTING DIAL CONNECTION (TIME-OUT ERROR) DC-150 SIDE MODEM SIDE +++ T1 ERROR END 5-1 : SEQUENCE AT DISCONNECTING DIAL CONNECTION (ERROR RESULT FROM MODEM) DC-150 SIDE MODEM SIDE +++ T1 ERROR *4 CR END NOTE 1) " T1 (WAITING TIMER) = 30SEC NOTE 2) " RESULT CODE = 0:OK , 4: ERROR NOTE 3) " ALL THE DATA ARE ASCII CODE MODEM 161
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6.
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6-2 TIME-OUT ERROR AFTER TRANSMITTING ENQ DC-150 (MANUAL SIDE) DC-150 (AUTO SIDE) ENQ ETX T1 ENQ ETX T1 ENQ ETX T1 ENQ ETX T1 EOT ETX END NOTE 1) " T1 (WAITING TIMER) = 30SEC NOTE 2) " ALL THE DATA ARE ASCII CODE MODEM 163
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6-3 RECEIVING NAK AFTER TRANSMITTING ENQ DC-150 (MANUAL SIDE) DC-150 (AUTO SIDE) ENQ ETX T1 NAK ETX ENQ ETX T1 NAK ETX ENQ ETX T1 NAK ETX ENQ ETX T1 NAK ETX EOT ETX END NOTE 1) " T1 (WAITING TIMER) = 30SEC NOTE 2) " ALL THE DATA ARE ASCII CODE MODEM 164
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6-4 RECEIVING NAK ON RE-TRANSMITTING TEXT DC-150 (MANUAL SIDE) DC-150 (AUTO SIDE) ENQ ETX T1 ACK ETX STX TEXT ETX T1 NAK ETX STX TEXT ETX T1 NAK ETX STX TEXT ETX T1 NAK ETX STX TEXT ETX NAK ETX STX TEXT ETX T1 NAK ETX EOT ETX END NOTE 1) " T1 (WAITING TIMMER) = 30SEC NOTE 2) " ALL THE DATA ARE ASCII CODE MODEM 165
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7. DATA FORMAT 7-1. DATA FORMAT STX STATUS ID SUB ID DATA LENGTH DATA ETX STX : START TEXT (1 BYTE) STATUS : STATUS OF TRANSMISSION (2 BYTES) ID : ATTRIBUTE OF TEXT (2 BYTES) SUB ID : (SUB) ATTRIBUTE OF TEXT ( THE NUMBER OF ID DATA etc.) (4 BYTES) DATA LENGTH : DATA LENGTH (THE NUMBER OF DATA DIGITS) (2 BYTES) DATA : DATA OF EACH ID (256BYTES) EXT : END TEXT * " A TEXT IS WITH 268 BYTES IN ALL. 7-2.
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7-4. PROCESS OF TRANSMISSION (STATUS DATA) 7-4-1: PROCESS ON SENDING DATA (NORMAL) DC-150 (MANUAL) SS DC-150 (AUTO) SS RN RN EE EE End 7-4-2: PROCESS ON SENDING DATA (When the memory of receiver machine is insufficient in transmission.
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7-4-4: PROCESS ON RECEIVING DATA (When the memory of receiver machine is insufficient in transmission.) DC-150 (MANUAL) SS DC-150 (AUTO) SS RN RN OV EE End 7-4-5: PROCESS ON RECEIVING DATA (When there is no data to receive.
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6.APPENDIX Sample Label Formats and Bar Code labels 6. 1 Format Layout page II 6. 2 Format Layout page III 6. 3 Format Layout page IV 6. 4 Format Layout page V 6. 5 Format Layout page VI 6. 6 Format Layout page VII 6.7 Format Layout page VIII 6.8 Format Size & Magnification page IX 6.9 Bar Code Print Size page X 6.10 Print Orientation page XI 6.11 Sample Inventory Reports page XII - XIII opn7150.
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6.
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6.2.
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6.3. FORMAT 3 Standard Format 3(64mm x 77.
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6.
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6. 5 FORMAT 5 Standard Format No.
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6. 6 FORMAT 6 (Default Label Format) Standard Format No.
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6.7 FORMAT 7 (ADDRESS LABEL FORMAT) STANDARD FORMAT NO.
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6. 8.
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6. 9.
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6. 10.
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6. 11.
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6. 11. INVENTORY REPORTS(cont.
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DC-150 Limited Warranty Rice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by a Distributor or Original Equipment Manufacturer (OEM) will operate per written specifications as confirmed by the Distributor/OEM and accepted by RLWS. All systems and components are warranted against defects in materials and workmanship for one year. RLWS warrants that the equipment sold hereunder will conform to the current written specifications authorized by RLWS.