500/900 Service Manual
Product Service Policy All Diamondback Fitness Dealers are required to agree to the following. This document outlines the relationship between Diamondback and our authorized dealers in the areas of: a) service after sales; b) warranty parts support and purchase; and c) labor authorization and support. 1.
Table of Contents Warranty Information Product Service Policy ............................................................................................................................. 2 Domestic Warranty Information ............................................................................................................. 4 Ordering Replacement Parts .................................................................................................................. 6 Warranty Order/Credit Processing ...
Domestic Warranty Information (Applies to all product sold and placed within the continental US, Alaska, Hawaii, and Puerto Rico only) Effective: May 2008 Diamondback warrants its 500 and 900 model units to be free from defects in material and workmanship under normal use in the home and light instructional environments.
Domestic Warranty Information (Continued) Diamondback is not responsible for arranging Warranty service and/or honoring extended warranties provided by dealers. Exclusions: Warranty is void if the 500 or 900 model units are placed in a commercial or light commercial environment, such as health club, school, or correctional facility.
Ordering Replacement Parts Please review the following information before placing any order with the Diamondback Warranty Department: 1. Look up the needed part the Diamondback exercise unit in the appropriate Service Manual. There are pages that list all sub assembly parts in the Service Manual. 2. The part will be marked with a three (3) digit number. This number corresponds to the last three (3) numbers in the DB SKU (DB stock keeping unit number).
Warranty Order/Credit Processing When a warranty parts order is placed and shipped your account will be invoiced for the parts that need to be returned. To receive a credit for these defective warranty parts you will need to return them to Diamondback. To ensure your credit is properly processed, please follow these steps: STEP 1: KEEP IT Keep all warranty order "packing slips" along with all defective parts that have a $ amount in the right column of the form.
Labor Credit Policy In the event a Diamondback Fitness unit is delivered with a factory defect or if a malfunction occurs within the prescribed warranty period, an authorized Diamondback Fitness dealer can file for a labor stipend. To ensure prompt credit for your labor, follow the guidelines listed below: 1. Verify the purchase date of the unit. Proof of Purchase may be required.
Labor Credit Form NOTICE: You MUST call Diamondback Fitness and obtain a DB Authorization Number PRIOR to performing service. ANY FORM SUBMITTED INCOMPLETE WILL BE REFUSED. DB Authorization Number: Date of Repair: Dealer’s Information: (Please Print Clearly) Account Name: Account Number: Technician’s Name: Address: Phone Number: Fax Number: Facility’s / Consumer’s Information that Received Service: Name: Address: Phone Number: Contact: Unit Information: Date Unit Purchased: Model Repaired (i.e.
Product History Report Dealer: Service Date Account Number: 1 Technician: 2 Phone: 3 Fax: 4 Model: 5 Sales Order RA Number Serial Number: Consumer's Name: Sales Order # for any parts received for repair. Date of Purchase: RA Number for labor authorization for repair. Consumer Phone/Fax/Contact: Consumer's Address: -----Service Information----All fields must be filled out completely including the sales order number which replacements parts (if any) were ordered under.
Troubleshooting Guide No power There is no apparent power to the console. LEDs and LCDs are not lit up and keys are not functioning. 1. 2. 3. 4. 5. Check wall socket for power (Procedure 1). Check AC adapter for correct output (Procedure 2). Check input jack for power (Procedure 3). Check wiring harness (Procedure 4). Replace console (Procedure 5) . E-1 Message There is an error message E-1 showing on the data matrix. 1. 2. 3. 4. Unplug the power cord and plug back in.
Troubleshooting Guide (Continued) No RPM RPM, Calories, Distance show "0" on Data window. 1. 2. 3. 4. Check other console function (time, pulse, level). Check wiring harness (Procedure 4). Check RPM sensor (Procedure 6). Replace console (Procedure 5). Max Resistance Get max resistance at Level 1 or it is very hard to pedal right after power on. 1. 2. 3. 4. 5. Check user’s programming (See owner’s manual). Check to see if all moving components spin freely. Check wiring harness (Procedure 4).
Troubleshooting Guide (Continued) Mechanical Noise Grinding, Ticking & Clicking. Thumping, Squeaking & Squealing. Twanging/Spring noise. 1. 2. 3. 4. 5. 6. 7. Check bottom bracket bearings (Procedure 12). Check pedals (Procedure 13). Check crank arms (Procedure 14). Check to see if all moving components spin freely. Check belt alignment (Procedure 10). Check belt tensioner (Procedure 11). Check brake assembly (Procedure 9).
Repair Procedures Procedure 1 Checking the wall socket for power 1. 2. 3. 4. Check whether there is a wall switch controlling this wall socket. Set the voltmeter to the appropriate setting for your country. (U.S. = AC/200 volt setting) Place the test leads into the hot and neutral receptacles on the outlet. Your meter should display the appropriate output for your region. (U.S. = 110-120 volts) Procedure 2 Checking the AC adapter for correct output 1. Plug the AC adapter into functioning outlet. 2.
Repair Procedures (Continued) c. d. e. f. g. h. Make sure that the RPM sensor is sufficiently close to the pulley (approx. 6/16 inch). Verify that the RPM sensor is plugged in to the wire harness by following the wire. Set the multimeter to read resistance (0hms). Detach sensor wiring from main wire harness, and place test leads inside sensor connector. With the magnet rotated away from the sensor, the multimeter should read infinite resistance.
Repair Procedures (Continued) the side of the brake adjust this distance if necessary. Procedure 10 Checking /replacing the flywheel assembly 1. Checking the flywheel assembly a. Remove the sidecases from the unit (Procedure 15). b. Derail the drive belt from off the drive pulley. c. Spin the flywheel by hand and inspect for noise and/or motion impediment. d. Verify that flywheel is securely mounted in place. 2. Replacing the flywheel assembly a. Remove the sidecases from the unit (Procedure 15). b.
Repair Procedures (Continued) ment. b. Sit on the bike and pedal above 80RPM. Stop pedaling and allow the bike to freewheel. If the noise continues, the damage is most likely to the flywheel. If the noise stops, the damage is most likely to the crank bearings or idler bearings. c. Slide off the drive belt from the drive pulley. d. Spin crank by hand to see if there is noise. e. Spin belt tensioner to see if there is noise. 2. Replacing the bottom bracket bearings a.
Repair Procedures (Continued) Procedure 16 Removing/Replacing the sidecase 1. Remove the bolts from the crank arms. 2. Use a standard bicycle crank puller to remove the crank arms. 3. Remove the Phillips head screws from the sidecases. 4. Reverse the process for installation.
500Ub.Sr Service Menus There are two service menus on this console: A. The Console Diagnostics menu which checks the functionality of the console. It also displays the software version and the accumulated run time. In addition it has a Model Switching feature that changes the active model the console is operating on from 2 options: Cycles and ellipticals B. The English and Metric switching menu which changes the display units from pounds, miles, and miles/hour to kg, km and km/hour. A.
500Ub.Sr Service Menus (Continued) c. The Dot Matrix will light up row-by-row and column-by-column. At the same time the program LED Indicators will light up one by one. d. Every segment in of the digits in the data display windows will light up segment by segment. e. All messages will light up. f. This process will repeat itself until the enter key is pressed 9. Perform Key test – When the Enter key is pressed after the Display Test, enter the Key test.
900Ub.Sr Service Menus Basic Operation Service Menus are accessed from Idle Mode by holding down the “Enter” key for 2 seconds. The Up and Down keys can be pressed to scroll through the following 5 menu choices: A. B. C. D. E. Self Tests Units Setup Model Setting Sound Setup Reset to Factory Defaults To activate a menu function, scroll to the function, then press Enter key. If there is no key pressed within 5 seconds, the console will automatically return to Idle Mode. A. Self Tests 1.
900Ub.Sr Service Menus (Continued) Data display Key: SELECT Start/Stop Key: START/STOP Enter Key: ENTER Display Key: DISPLAY Level Up Key: LEVEL UP Level Down Key: LEVEL DOWN Fan Key: FAN b. The first time the Enter key is pressed, it will show the key name on the display. The second time Enter is pressed the console will move to the Heart Rate/RPM Test. 8. Heart Rate/RPM Test: The alphanumeric display will show the message “RPM/HR TEST”.
900Ub.Sr Service Menus (Continued) 2. The Up/Down keys can then be used to scroll between the two 3. If Enter is pressed while “SOUND ON” is shown on the display, the console beeper will be active. 4. If Enter is pressed while “SOUND OFF” is shown on the display, the console beeper will be disabled. No sound at all will come from the console in any mode or when any key is pressed. 5.
500Ub Wiring Diagram 24
900Ub Wiring Diagram 25
500Sr & 900Sr Wiring Diagram 26
500Ub Parts List Exploded Drawing Number 101 103 105 107 109 111 113 115 117 119 121 123 125 127 129 131 133 135 137 139 141 143 145 147 149 151 153 157 159 161 163 165 167 169 171 173 175 177 179 181 281 354 900 183 DB Part Number Description 22-50-101 22-50-103 22-50-105 22-50-107 22-50-109 22-50-111 22-50-113 22-50-115 22-50-117 22-50-119 22-50-121 22-50-123 22-50-125 22-50-127 22-50-129 22-50-131 22-50-133 22-50-135 22-50-137 22-50-139 22-50-141 22-50-143 22-50-145 22-50-147 22-50-149 22-50-151 22-5
500Ub Explo
oded Drawing
22-50-101 Console Assembly 500Ub/500Sr Description Console assembly Screw M5 x 10mm Quantity 1 4 30 Item Number 1 2
22-50-103 Handle Bar Assembly 500Ub Description Handle Bar Assembly Quantity 1 31 Item Number 1
22-50-105 HP Sensors 500Ub/Sr & 900Ub Description HP Sensor Screw M3 x 20mm Quantity 2 2 32 Item Number 1 2
22-50-107 HR Wire Harness - Handle Bar 500Ub Description HR Wire Harness Handle Bar Quantity 1 33 Item Number 1
22-50-109 Console Mast 500Ub Description Console Mast Quantity 1 34 Item Number 1
22-50-111 Water Bottle Set 500Ub/Sr & 900Ub Description Water bottle Cage Screws M4 x 14mm Quantity 1 1 2 35 Item Number 1 2 3
22-50-113 Console Mount Covers 500Ub/Sr Description Right Console Mount Cover Left Console Mount Cover Screws M3 x 14mm Screws M5 x 14mm Quantity 1 1 3 2 36 Item Number 1 2 3 4
22-50-115 Handle Bar Covers 500Ub Description Top Handle Bar Cover Bottom Handle Bar Cover Screws M5 x 25mm Screws M3 x 14mm Quantity 1 1 4 2 37 Item Number
22-50-117 Console Mount Bracket 500Ub/Sr & 900Ub/Sr Description Console Mount Bracket Screws M5 x 10mm Quantity 1 4 38 Item Number 1 2
22-50-119 Main Wire Harness - Console Mast 500Ub & 900Ub Description Main Wire Harness - Console Mast Quantity 1 39 Item Number 1
22-50-121 Main Wire Harness - Frame 500Ub Description Main Wire Harness - Frame Quantity 1 40 Item Number 1
22-50-123 Seat Post 500Ub Description Quantity 41 Item Number
22-50-125 Seat Slide Adjuster 500Ub Description Seat Support Locking Bracket End Cap Quantity 1 1 2 42 Item Number 1 2 3
22-50-127 Seat Slide Knob 500Ub Description Knob Flat Washer 14.
22-50-129 Saddle 500Ub Description Saddle Quantity 1 44 Item Number 1
22-50-131 Seat Post bushing 500Ub Description Seat Post Bushing Quantity 1 45 Item Number 1
22-50-133 Seat Post Cover 500Ub Description Seat Post Cover Quantity 1 46 Item Number 1
22-50-135 Seat Pin Assembly 500Ub Description Seat Pin Assembly Quantity 1 47 Item Number 1
22-50-137 Console Mast Cover 500Ub Description Console Mast Cover Quantity 1 48 Item Number 1
22-50-139 Left Sidecase 500Ub & 900Ub Description Left Sidecase Quantity 1 49 Item Number 1
22-50-141 Right Sidecase 500Ub & 900Ub Description Right Sidecase Quantity 1 50 Item Number 1
22-50-143 Crank Arm Insert 500Ub/Sr & 900Ub/Sr Description Crank Arm Insert Quantity 1 51 Item Number 1
22-50-145 Main Sidecase Bolt Kit 500Ub & 900Ub Description Screw M4 x 50 Screw 3/16" x 3/4" Quantity 5 6 52 Item Number 1 2
22-50-147 Leveling Caps 500Ub/Sr Description Leveling Cap Screw 3/16" x 3/4" Quantity 2 2 53 Item Number 1 2
22-50-149 Transport Wheels 500Ub/Sr Description Transport Wheel Screw M3 x 8 Quantity 2 2 54 Item Number 1 2
22-50-151 Front Stabilizer 500Ub Description Front Stabilizer Quantity 1 55 Item Number 1
22-50-153 Rear Stabilizer 500Ub Description Rear Stabilier Quantity 1 56 Item Number 1
22-50-157 Left Crank Arm 500Ub/Sr Description Left Crank Arm 9/16" Quantity 1 57 Item Number 1
22-50-159 Right Crank Arm 500Ub/Sr Description Right Crank Arm 9/16" Quantity 1 58 Item Number 1
22-50-161 Crank Arm Hex Bolt 500Ub & 900Ub Description Hex Bolt M8xP1.
22-50-163 Flywheel Assembly 500Ub Description Flywheel Assembly with mounting brackets Screw M5 x 10mm 60 Quantity 1 6 Item Number 1 2
22-50-165 Brake Assembly 500Ub & 900Ub Description Bolt M6 x 16mm Lock Washer Flat Washer 6 x 13 x 1 Brake Assembly Flat Washer 8 x 19 x 2 Spacer Adjustment Bolt M6 x 63mm Bolt M8 x 22mm Hex Nuts M6 Quantity 2 2 2 1 1 1 1 1 2 61 Item Number 1 2 3 4 5 6 7 8 9
22-50-167 Drive Pulley (Assemble) 500Ub Description Permanent Magnet Drive Pulley Axle Bolt M8 x 12mm Quantity 1 1 1 3 62 Item Number 1 2 3 4
22-50-169 Drive Belt 500Ub & 900Ub Description Drive Belt J6 1059 Quantity 1 63 Item Number 1
22-50-171 BB Bearing Kit 500Ub Description C Clip 17 x 65 Wavy Washer Flat Washer C Clip 40 x 65 Bearings 6203 (RS) Quantity 1 1 1 2 2 64 Item Number 1 2 3 4 5
22-50-173 Idler Assembly 500Ub/Sr & 900Ub/Sr Description Idler Assembly Bolt M6 x 40mm Spring Bracket 14 x 30 Spring Bolt M5 x 10 T Spacer 9 x 5 x 6.5 Bolt M8 x 16 T Spacer 13.7 x 8.2 x 5.
22-50-175 Speed Sensor 500Ub/Sr & 900Ub/Sr Description Speed Sensor with Wires Bracket Screw Quantity 1 1 1 66 Item Number 1 2 3
22-90-177 Input Jack 500Ub & 900Ub Description Input jack Quantity 1 67 Item Number 1
22-50-179 Hanble Bar Adjustment Knob 500Ub & 900Ub Description Knob Bolt M7 x 30mm Sleeve Lock Washer Flat Washer Bracket Quantity 1 1 1 2 2 1 68 Item Number 1 2 3 4 5 6
22-50-181 Console Back Panel 500Ub/Sr & 900Ub/Sr Description Console Back Panel Screw M5 x 10mm Quantity 1 4 69 Item Number 1 2
22-50-281 Pedals & Straps (PR) 500Ub/Sr Description Right Pedal & Strap Left Pedal & Strap Quantity 1 1 70 Item Number 1 2
22-09-354 AC Adapter 500Ub/Sr & 900Ub/Sr Description AC Adapter 9V 1Amp Quantity 1 71 Item Number 1
500Sr Parts List Exploded Drawing Number 101 105 111 113 117 143 147 149 157 159 161 168 169 173 175 177 181 203 209 211 215 217 219 221 223 225 227 233 235 239 241 243 245 247 255 257 259 261 263 265 267 DB Part Number Description 22-50-101 22-50-105 22-50-111 22-50-113 22-50-117 22-50-143 22-50-147 22-50-149 22-50-157 22-50-159 22-90-161 22-50-168 22-90-169 22-50-173 22-50-175 22-50-177 22-50-181 22-50-203 22-90-209 22-50-211 22-50-215 22-50-217 22-50-219 22-50-221 22-50-223 22-50-225 22-50-227 22-50-
500Sr Parts List (Constinued) Exploded Drawing Number 269 271 273 281 283 285 289 291 293 295 297 354 185 900 DB Part Number Description 22-50-269 22-50-271 22-50-273 22-50-281 22-50-283 22-50-285 22-50-289 22-50-291 22-50-293 22-50-295 22-50-297 22-09-354 22-50-185 22-50-900 Seat Slide Frame Seat Slide Adjustment Knob Seat Tube Pedals & Straps Brake Assembly Flywheel Front Stabilizer Rear Stabilizer BB Bearing Set Seat Slide Bushing Set Seat Mount Bracket Bushing AC Adapter Assembly Hardware Kit Owner
500Sr Explod
ded Drawing
22-90-161 Crank Arm Hex Nut 500Sr & 900Sr Description Hex Nut M10xP1.
22-50-168 Drove Pulley (Assemble) 500Sr Description Permanent Magnet Drive Pulley Spacer Axle Bolt M8 x 12mm Quantity 1 1 1 1 3 77 Item Number 1 2 3 3 4
22-90-169 Drive Belt 500Sr & 900Sr Description Drive Belt J6 960m/m Quantity 1 78 Item Number 1
22-50-177 Input Jack 500Sr & 900Sr Description Input Jack Quantity 1 79 Item Number 1
22-50-203 Console Mast 500Sr Description Console Mast w/ Foam Grips & Endcaps 80 Quantity 1 Item Number 1
22-90-209 Handle Bar Endcap 500Sr & 900Sr Description Endcaps 81 Quantity Item Number 4 4
22-50-211 Foam Grip 500Sr Description Foam Grip 82 Quantity Item Number 2 1
22-50-215 Console Mast Cover 500Sr Description Console Mast Cover Quantity 1 83 Item Number 1
22-50-217 HP Wire Harness - Console Mast 500Sr & 900Sr Description HP Wire Harness - Console Mast Quantity 1 84 Item Number 1
22-50-219 Main Wire Harness - Console Mast 500Sr & 900Sr Description Main Wire Harness - Console Mast Quantity 1 85 Item Number 1
22-50-221 HP Wire Harness - Frame 500Sr & 900Sr Description HP Wire Harness - Frame Quantity 1 86 Item Number 1
22-50-223 Main Wire Harness - Frame 500Sr & 900Sr Description Main Wire Harness - Frame Quantity 1 87 Item Number 1
22-50-225 HP Wire Harness - Frame Rear 500Sr & 900Sr Description Hp Wire Harness - Frame Rear Quantity 1 88 Item Number 1
22-50-227 HP Wire Harness - Rear Handle Bar 500Sr & 900Sr Description Quantity 89 Item Number
22-50-233 Left Sidecase 500Sr & 900Sr Description Left Sidecase Quantity 1 90 Item Number 1
22-50-235 Right Sidecase 500Sr & 900Sr Description Quantity Item Number Right Sidecase 1 1 91
22-50-239 Sidecase Bolt Kit 500Sr & 900Sr Description Screw M4 x 40mm Screw 3/16" x 3/4" Quantity 13 12 92 Item Number
22-50-241 Rear Left Lower Sidecase 500Sr & 900Sr Description Rear Left Lower Sidecase 93 Quantity Item Number 1 1
22-50-243 Rear Left Upper Sidecase 500Sr Description Rear Left Upper Sidecase Quantity 1 94 Item Number 1
22-50-245 Rear Right Lower Sidecase 500Sr & 900Sr Description Rear Right Lower Sidecase 95 Quantity Item Number 1 1
22-50-247 Rear Right Upper Sidecase 500Sr & 900Sr Description Rear Right Upper Sidecase Quantity 1 96 Item Number 1
22-50-255 Rear Handle Bar 500Sr Description Rear Handle Bar (Assembly) 97 Quantity Item Number 1 1
22-50-257 Seat Back Support 500Sr & 900Sr Description Seat Back Support End Cap Quantity 1 1 98 Item Number 1 2
22-50-259 Seat Back Mount Bracket 500Sr Description Seat Back Mount Bracket Bushing Quantity 1 1 99 Item Number 1 2
22-50-261 Seat Back Adjustment Knob 500Sr & 900Sr Description Seat Back Adjustment Knob Quantity 1 100 Item Number 1
22-50-263 Seat Back Pad 500Sr Description Quantity Item Number Seat Back Pad 1 1 101
22-50-265 Seat Pad 500Sr Description Seat Pad Quantity 1 102 Item Number 1
22-50-267 Seat Mount Bracket 500sr Description Seat Mount Bracket End Cap Quantity 1 4 103 Item Number 1 2
22-50-269 Seat Slide Frame 500Sr Description Seat Slide Frame Front Bushing Rear Bushing Quantity 1 1 1 104 Item Number 1 2 3
22-50-271 Seat Slide Adjustment Knob 500Sr Description Seat Slide Adjustment Knob Quantity 1 105 Item Number 1
22-50-273 Seat Tube 500Sr Description Seat Tube Quantity 1 106 Item Number 1
22-50-283 Brake Assembly 500Sr & 900Sr Description Brake Assembly Bolt M6 x 16mm Flat Washer 6 x 13 x 1 Lock Washer Adjustment Bolt M6 x 63mm Bolt M8 x 22mm Hex Nuts M6 Spacer Flat Washer 8 x 19 x 2 Quantity 1 2 2 2 1 1 2 1 1 107 Item Number 1 2 3 4 5 6 7 8 9
22-50-285 Flywheel Assembly 500Sr Description Flywheel Assembly with mounting brackets Screw M5 x 10mm 108 Quantity 1 6 Item Number 1 2
22-50-289 Front Stabilizer Bar 500Sr Description Front Stabilizer Bar Quantity 1 109 Item Number 1
22-50-291 Rear Stabilizer Bar 500Sr Description Rear Stabilizer Bar 110 Quantity Item Number 1 1
22-50-293 BB Bearing Set 500Sr Description Bearings 6203 (RS) Flat Washer Wavy Washer C Clip Quantity 2 1 1 1 111 Item Number 1 2 3 4
22-50-295 Seat Slide Bushings 500Sr Description Front Bushing Rear Bushing Quantity 1 1 112 Item Number 1 2
22-50-297 Seat Mount Bracket Bushing 500Sr Description Bushing Quantity 1 113 Item Number 1
900Ub Parts List Exploded Drawing Number DB Part Number 101 103 105 107 109 111 113 115 117 119 123 125 127 129 131 135 137 139 141 143 145 147 149 151 153 157 159 161 163 165 167 169 171 173 173 175 177 179 181 220 281 22-90-101 22-90-103 22-50-105 22-90-107 22-90-109 22-50-111 22-90-113 22-90-115 22-50-117 22-50-119 22-90-123 22-50-125 22-90-127 22-90-129 22-90-131 22-90-135 22-90-137 22-50-139 22-50-141 22-50-143 22-50-145 22-90-147 22-90-149 22-90-151 22-90-153 22-90-157 22-90-159 22-50-161 22-50-163 2
900Ub Parts List (Continued) Exploded Drawing Number DB Part Number 354 183 900 22-09-354 22-90-183 22-90-900 Description AC Adapter Assembly Hardware Kit Owner's Manual 115 Page No.
900Ub Explo
oded Drawing
22-90-101 Console Assembly 900Ub/900Sr Description Console Screw M5 x 10mm Quantity 1 4 118 Item Number 1 2
22-90-103 Handle Bar Assembly 900Ub Description Handle Bar Assembly Quantity 1 119 Item Number 1
22-90-107 HP Wire Harness - Handle Bar 900Ub Description HP Wire Harness Quantity 1 120 Item Number 1
22-90-109 Console Mast 900Ub Description Console Mast Quantity 1 121 Item Number 1
22-90-113 Console Mount covers 900Ub/900Sr Description Left Console Mount Cover Right Console Mount Cover Screws M3 x 14mm Screws M5 x 14mm Quantity 1 2 3 2 122 Item Number 1 2 3 4
22-90-115 Handle Bar Covers 900Ub Description Top Handle Bar Cover Screws M5 x 25mm Bottom Handle Bar Cover Screws M3 x 14mm Quantity 1 4 1 2 123 Item Number 1 2 3 4
22-90-123 Seat Post 900Ub Description Seat Post Quantity 1 124 Item Number 1
22-90-127 Seat Slide Knob 900Ub Description Knob Flat Washer 14.
22-90-129 Saddle 900Ub Description Saddle Quantity 1 126 Item Number 1
22-90-131 Seat Post Bushing 900Ub Description Seat Post Bushing Quantity 1 127 Item Number 1
22-90-135 Seat Pin Assembly 900Ub Description Seat Pin Assembly Quantity 1 128 Item Number 1
22-90-137 Console Mast Cover 900Ub/900Sr Description Console Mast Cover Quantity 1 129 Item Number 1
22-90-147 Leveling Caps 900Ub/900Sr Description Leveling Cap Screw 3/16"x3/4" Quantity 2 2 130 Item Number 1 2
22-90-149 Transport Wheels 900Ub/900Sr Description Transport Wheel Screw M5 x 12mm Quantity 2 4 131 Item Number 1 2
22-90-151 Front Stabilizer 900Ub Description Front Stabilizer Quantity 1 132 Item Number 1
22-90-153 Rear Stabilizer 900Ub Description Rear Stabilizer Quantity 1 133 Item Number 1
22-90-157 Left Crank Arm 900Ub/900Sr Description Left Crank Arm 9/16" Quantity 1 134 Item Number 1
22-90-159 Right Crank Arm 900Ub/900Sr Description Right Crank Arm 9/16" Quantity 1 135 Item Number 1
22-90-167 Drive Pulley (Assemble) 900Ub Description Bolt M8 x 12mm Axle Drive Pulley Permanent Magnet Quantity 3 1 1 1 136 Item Number 1 2 3 4
22-90-171 BB Bearing Kit 900Ub Description Bearing 6004RS Flat Washer Wavy Washer C Clip Quantity 2 1 1 1 137 Item Number 1 2 3 4
22-90-173 Front Stabilizer Endcaps 900Ub Description Front Stabilizer Endcap Quantity 2 138 Item Number 1
22-50-220 Main Wire Harness - Frame 900Ub Description Main Wire Harness - Frame Quantity 1 139 Item Number 1
22-90-281 Pedals & Straps (PR) 900Ub/900Sr Description Left Pedal & Strap Right Pedal & Strap Quantity 1 1 140 Item Number 1 2
900Sr Parts List Exploded Drawing Number 101 105 113 117 137 143 147 149 157 159 161 168 169 173 175 177 181 203 209 211 213 217 219 221 223 225 227 233 235 239 241 243 245 247 255 257 259 261 263 265 267 269 271 273 DB Part Number Description 22-90-101 22-90-105 22-90-113 22-50-117 22-90-137 22-50-143 22-90-147 22-90-149 22-90-157 22-90-159 22-90-161 22-90-168 22-90-169 22-50-173 22-50-175 22-50-177 22-50-181 22-90-203 22-90-209 22-90-211 22-90-213 22-50-217 22-50-219 22-50-221 22-50-223 22-50-225 22-5
900Sr Parts List (Continued) Exploded Drawing Number 275 277 281 283 285 289 291 293 295 354 185 900 DB Part Number Description 22-90-275 22-90-277 22-90-281 22-50-283 22-90-285 22-90-289 22-90-291 22-90-293 22-90-295 22-09-354 22-90-185 22-90-900 Seat Slide Adjustment Lever Cover Seat Slide Roller Kit Pedals & Straps Brake Assembly Flywheel Front Stabilizer Rear Stabilizer BB Bearing Set Front Stabilizer Endcaps AC Adapter Assembly Hardware Kit Owner's Manual Page No.
900Sr Explod
ded Drawing
22-90-105 HP Sensors 900Sr Description Sensor Screw M3 x 20 Quantity 2 2 146 Item Number 1 2
22-90-168 Drive Pulley (Assemble) 900Sr Description Drive Pulley Spacer Axle Bolt M8 x 12mm Permanent Magnet Quantity 1 1 1 3 1 147 Item Number
22-90-203 Console Mast 900Sr Description Console Mast w/ Foam Grips & Endcaps 148 Quantity 1 Item Number 1
22-90-211 Foam Grips 900Sr Description Foam Grip Quantity 2 149 Item Number 1
22-90-213 Water Bottle Set 900Sr Description Bottle Bottle Holder Clip Screw M4 x 20 Quantity 1 1 2 2 150 Item Number 1 2 3 4
22-90-243 Rear Left Upper Sidecase 900Sr Description Rear Left Upper Sidecase Quantity 1 151 Item Number 1
22-90-247 Rear Right Upper Sidecase 900Sr Description Rear Right Upper Sidecase Quantity 1 152 Item Number 1
22-90-255 Rear Handle Bar 900Sr Description Rear Handle Bar Assembly Quantity 1 153 Item Number 1
22-90-259 Seat Back Mount Bracket 900Sr Description Seat Back Mount Bracket Bushing Quantity 1 2 154 Item Number 1 2
22-90-263 Mesh Seat Bac 900Sr Description Mesh Seat Back Quantity 1 155 Item Number 1
22-90-265 Seat Pad 900Sr Description Seat Pad Quantity 1 156 Item Number 1
22-90-267 Seat Mount Bracket 900Sr Description seat Mount Bracket Quantity 1 157 Item Number 1
22-90-269 Seat Slide Frame 900Sr Description Seat slide frame Seat locking Mech. (installed) cover (intalled) Roller Assy.
22-90-271 Seat Slide Ajustment Lever 900Sr Description Lever Locking Nut M8 Locking Pin Flat Washer Hex Nut Spring Bolt Quantity 1 1 1 1 1 1 1 159 Item Number 1 2 3 4 5 6 7
22-90-273 Seat Track 900Sr Description Seat Track Seat Positioning Track Bolt M5 x 14mm Bolt M5 x 25mm Bolt M8 x 20mm Flat Washer Seat Track Stop Quantity 1 1 3 4 4 4 4 160 Item Number 1 2 3 4 5 6 7
22-90-275 Seat Slide Adjustment Lever Cover 900Sr Description Cover Bolt Quantity 1 3 161 Item Number 1 2
22-90-277 Seat Slide Roller Kit 900Sr Description Roller Tension Axle Shaft Sleve Flat Washer 8x25x2t Hex Nut M8 Hex Nut M14 Flat Washer 14.
22-90-285 Flywheel Assembly 900Sr Description Flywheel Assembly with mounting brackets Screw M5 x 10mm 163 Quantity 1 6 Item Number 1 2
22-90-289 Front Stabilizer 900sr Description Front Stabilizer Quantity 1 164 Item Number 1
22-90-291 Rear Stabilizer 900Sr Description Rear Stabilizer Quantity 1 165 Item Number 1
22-90-293 BB Bearings 900Sr Description Bearings 6004RS Flat Washer Wavy Washer C Clip Quantity 2 1 1 1 166 Item Number 1 2 3 4
22-90-295 Front Stabilizer Endcaps 900Sr Description Front Stabilizer Endcap Quantity 2 167 Item Number 1
