DIAMOND PRODUCTS Parts List Manual Remote Controlled Track Wire Saw Part #: CC-TWS-V6R (January 2008) Part#: 1805050
Table of Contents Wire Tensioning Assembly 4 Drive Wheel / Shaft Assembly 6 Hydraulic Pumps and Hoses 8 Hydraulic Tank and Filters 10 Engine Components and Associated Belts 14 Radiator and Hoses 16 Instrumentation and Fuel Tank Components 18 Guards and Safety Shields 20 Computer Control Wiring Diagram 22 Operating Instructions 23 Spare Parts 24 Warranty 28
Wire Tensioning Assembly 4 Part Number Quantity Description 2501494 1 Seal 2501628 2 Tapered Roller Bearing 2501629 2 Race 2502170 2 Bushing 2502934 1 1" Flat Washer 2503135 Per Foot Red Lining 2503587 1 Shaft (Only) 2503591 1 Dust Cap 2506274 1 Wheel Hub 2506279 1 Tension Shock 2506287 1 12" Nylon Wheel 2902961 1 1-14 Half Lock Nut 6075039 1 Wheel Mount 6075040 1 Frame 6075041 1 Long Swing Arm 6075042 1 Adjustable Wheel Mount 6075043 1 Short Swing Arm
Drive Wheel / Shaft Assembly 6 Part Number Quantity Description 2502659 2 2" Bearing 2503135 Per Foot Red Lining 2503417 1 36" Drive Wheel 2503516 1 5 Groove Sheave 2503518 1 5 Groove Flywheel 2503519 1 Taperlock Bushing 2503525 1 Clutch Assembly 2503543 1 Taperlock Bushing 2503562 5 V Belt 6075038 1 Jackshaft
Hydraulic Pumps and Hoses 8 Part Number Quantity Description 2502920 6 #12 O-RING X 1/2" MJIC 2503555 1 Sprocket-Engine 2503561 1 Belt 2505054 1 Sprocket-Load Adapter 2505055 2 Bushing 2506306 1 Crank Shaft Extention 2601677 1 Front Drive Pump 2601678 1 Rear Drive Pump 2601691 1 Auxilary Gear Pump 3200286 1 #8 O-RING X 1/2" MJIC 3200739 1 #12 O-RING X 3/4" MJIC 3200805 3 #12 O-RING X 1/2" MJIC 90° 3200808 1 1/2" TEE 3200816 1 Gasket 3200817 1 Gasket 3201003
Hydraulic Tank and Filters 10 Part Number Quantity Description 2502634 1 Ball Joint 2503525 1 Clutch Assembly 2503526 1 Press Sequence Valve 2503552 2 Suction Filter 2503553 1 Throttle Cylinder 2503554 1 Throttle Valve 2506297 1 Hydraulic Oil Tank 2601686 1 Oil Cooler 3200286 1 #8 O-RING X 1/2" MJIC 3200013 1 1/2" Street Elbow 3200139 2 1/8" MPT X 1/4" MJIC 3200323 1 #6 O-RING X1/4" MJIC 3200551 1 #6 O-RING X1/4" MJIC 90° 3200709 1 Sight Glass 3200725 2 #4 O-
Hydraulic Tank and Filters 12 Part Number Quantity Description 3201261 1 3/4" MPT X 3/4" MJIC 90° 3201349 1 1/2" MPT X 1/2" Barb 3201366 1 1/2" Water Valve 3205522 1 3/4" MPT X 3/8" FJIC 90° 3202172 1 Hose #1 3202173 1 Hose #2 3202174 1 Hose #3 3202175 1 Hose #4 3202176 1 Hose #5 3202177 1 Hose #6 3202179 1 Hose #8 3202180 1 Hose #9 3202185 1 Hose #14 3202186 1 Hose #15 3202190 1 Hose #20 3202191 1 Hose #21
Engine Components and Associated Belts 14 Part Number Quantity Description 2500423 1 Restriction Indictator 2500427 2 3-1/2" Intake Elbow 90° 2501350 1 Air Breather 2501351 2 Air Breather Mounting Band 2502537 1 Plastic Fan Guard 2502538 1 Fan Pulley 2502556 1 Serpentine Belt 2502615 1 Waterpump Pulley 2502625 1 Fan Assembly 2502629 4 Spring Clip 2502677 1 Backside Idler Pulley 2502780 1 Filter Element 2502962 1 Exhaust Y-Pipe 2502965 1 Governor V-Belt 2503293
Radiator and Hoses 16 Part Number Quantity Descrpition 2502621 1 Radiator Fill 2502622 1 Radiator 2502624 1 Coolant Resivior 2503263 8 Worm Clamp 2503378 2 Radiator Bracket 2503392 1 Steel Tube 2702714 1 Clamp 3200588 1 Lower Radiator Hose 1 3200589 1 Upper Radiator Hose 1 3200590 1 Lower Radiator Hose 2 3201333 1 Upper Radiator Hose 2
Instrumentation and Fuel Tank Components 18 Part Number Quantity Description 2502646 1 Oil Pressure Gauge 2502647 1 Tachometer 2502648 1 Water Temperature Gauge 2502649 1 Volts Gauge 2502650 1 Vacuum Gauge 2502851 1 Fuel Cap 2503586 1 Fuel Tank 2506302 1 Choke Cable 2601646 1 Fuel Filter 2702954 1 Ignition Switch 2802596 1 Flasher Base 2802597 1 Flasher 3200108 1 Fuel Shut Off Valve 6075009 1 Dash Panel
Guards and Safety Shields 20 Part Number Quantity Description 2503583 1 TWS Righthand Shroud 2503584 1 TWS Lefthand Shroud 2503585 1 TWS Rear Shroud 2503586 1 TWS Fuel Cell 22 Gallon 2506300 1 TWS Heat Shield
RAMP THROTTLE TO DESIRED POSITION (LOCATED ON RADIO CONTROLLER) ENGAGE CLUTCH SWITCH TO START DRIVE WHEEL (LOCATED ON THE RADIO CONTROLER) DISENGAGE CLUTCH SWITCH TO STOP DRIVE WHEEL ( LOCATED ON THE RADIO CONTROLLER) MUST BE IN STANDBY POSITION TO START AND IN THE RUN POSITION FOR CONTROLS TO WORK 7 8 9 10 RESET PRESS ENGINE START SWITCH, WHILE PULLING MANUEL CHOKE KNOB 6 CLUTCH DIS-ENGAGE THROTTLE DOWN 100% TRACK SPEED PUSH IN ENGINE STOP ENGINE START PUSH RE-SET BUTTON (LOCATED ON LE
SPARE PARTS LIST FOR CC-TWS-V6R PART # 2800576 2503561 2503562 2802921 2503135 2502780 2502556 2502965 2503170 ----------------------------- 24 DESCRIPTION BATTERY FOR RADIO CONTROL UNIT BELT B-1568 EAGLE GT BELTS 5VX1180 V BELTS RELAY 30 AMP RED LINER FOR DRIVE WHEEL AND TENSION PULLEYS RADIATOR FILTERS ENGINE FAN BELT ENGINE GOVENOR BELT ENGINE OIL FILTER NAPA 1040 OUTER AIR FILTER P808889 INNER AIR FILTER P829333
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EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.