User Manual

ManualsBrandsDiamond Products ManualsPower ToolsCC200

DUAL HEAD

FLOOR GRINDER

PARTS LIST

MODEL

CC200

FEBRUARY 2014

Part #1800540

Summary of content (28 pages)

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DUAL HEAD FLOOR GRINDER PARTS LIST MODEL CC200 FEBRUARY 2014 Part #1800540
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Table of Contents Description Page No. Frame Assembly………………………………………………………..…4 - 5 Disc Assembly………………...………………………………………..…6 Flange Assembly…………..………………………………………………7 Engine Group, 10 HP HondaGas……….…………………………………8 Gear and Shaft Assembly….………………………………………………9 Gas Tank Assembly…………….…….…………………………………..10 Note Page…………………………………………………………………11 Electric Motor Group, 2 HP, 1 Phase…………………………………..…12 Electric Motor Group, 7.5 HP, 230V, 1 Ph……....……………….………13 Electric Motor Group, 7.5 HP, 230V, 3 Ph……....……………….
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6041162: CC200 FRAME ASSEMBLY 35 40 42 46 37 46 36 38 28 39 29 47 41 41 7 40 11 31 24 48 32 34 33 1 22 12 11 7 32 43 C 44 10 30 6 45 17 19 24 A 11 20 25 7 B 18 16 23 8 27 9 7 5 7 AT COVER PLATE 26 DETAIL C SCALE 1 : 2 21 ADJUST PINS TO LEVEL FRAME 3 4 2 11 7 24 FRONT AND REAR GUARDS 15 13 14 DETAIL B SCALE 1 : 4 4 DETAIL A SCALE 1 : 4
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6041162: CC200 FRAME ASSEMBLY ITEM NO. PART NUMBER QTY. DESCRIPTION 1 6041032 1 Frame Weldment 2 2501063 3 Bearing, 4 Bolt Flange, 1" ID 3 2900960 12 Cap Screw, Flat Hd., 7/16-14 x 1-1/2" 4 2900045 12 Lock Nut, 7/16-14 Nylon 5 6041055 2 Bearing Cover 6 6041158 1 Gear Box Assembly 7 2900022 25 Flat Washer, 5/16" SAE 8 2900030 5 Cap Screw, Hex Hd.
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CC200 DISC ASSEMBLY: 6041160 7 9 1 4 8 2 5 3 ITEM NO. 1 2 3 4 5 6 7 8 9 10 10 6 PART NUMBER 6041057 6041058 2900705 CCB4000 GB4000 ABCH 2900026 2900014 2900060 WEDGE QTY. 1 1 4 2 2 2 4 6 6 2 DESCRIPTION Disc, Right Side Disc, Left Side Cap Screw, Flat Hd., 1/2-13 x 3-1/2" Carbide Cutting Block Grinding Block Abrasive Grinding Stone Lock Nut, 1/2-13 Nylon Flat Washer, 3/8" SAE Cap Screw, Hex Hd., 3/8-16 x 2" Wooden Wedge ITEMS 4,5,6 AND 10 SHOWN AS REFERENCE.
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CC200 FLANGE ASSEMBLY: 6041159 5 1 4 3 2 6 ITEM NO. 1 2 3 4 5 6 SHOWN AS REFERENCE, USE 10" OR 12" GRINDING HEADS GSH, GHH, GSP, OR GHP. PART NUMBER 6041157 2900705 2900014 2900697 2900026 GHH1020 QTY. 2 4 8 8 4 2 DESCRIPTION Disc Flange Cap Screw, Flat Hd., 1/2-13 x 3-1/2" Flat Washer, 3/8" SAE Cap Screw, Hex Hd., 3/8-24 x 5/8" Lock Nut, 1/2-13 Nylon Grinding Head, 10" ITEM 6 SHOWN AS REFERENCE.
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6040543 CC200 HONDA ENGINE GROUP, 10 HP 18 DETAIL B SCALE 1 : 4 TO VENT PORT @ AIR FILTER 21 2 22 23 16 19 1 7 4 9 20 8 10 15 9 4 SHOWN AS REFERENCE 4 5 5 DETAIL A SCALE 1 : 4 6 17 3 11 13 12 14 ITEM PART NO. QTY. 1 6048335 1 DESCRIPTION Engine Plate 2 3 2600259 2900945 1 2 Honda GXV390, Vertical Shaft Cap Screw, Hex Hd., 5/16-24 x 1-1/2" 4 5 2900022 2900031 6 4 Flat Washer, 5/16" SAE Lock Washer, 5/16" Split 6 7 2900946 2900944 2 2 Hex Nut, 5/16-24 Cap Screw, Hex Hd.
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CC200 GEAR AND SHAFT ASSEMBLY: 6041158 1 5 4 8 6 2 3 7 9 ITEM NO. PART NUMBER QTY. DESCRIPTION 1 6041034 1 Head Plate 2 2501063 3 Bearing, 4 Bolt Flange, 1" ID 3 2900044 12 Carriage Bolt, 7/16-14 x 1-1/4" 4 2900045 12 Lock Nut, 7/16-14 Nylon 5 6041155 2 Gear Shaft Assembly 6 6010169 2 Key, 1/4" Sq. x 1-1/4" 7 6041143 1 Gear-Shaft Assembly 8 2503589 2 Spur Gear, 156 Tooth, 20 Deg. 9 2900923 2 Set Screw, Soc. Hd.
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6017351 CC100/200 GAS TANK ASSEMBLY 4 2 5 3 8 9 10 12 11 8 8 13 1 TO FUEL FILTER 10 7 ITEM 1 PART NO. 6041046 QTY. 1 DESCRIPTION Gas Tank Support 2 6010846 1 Fuel Tank, 1.5 Gallon 3 2506716 1 Grommet 4 5 2502484 2506718 1 1 Roll Over Vent, 1/4" Hose Barb Fuel Tank Cap, 1-3/4" 6 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC 7 6011718 1 Hose Assy., Fuel, 1/4" 3200091 1 Fitting, 1/4" F.
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NOTES ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ _____________________________
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6030264 ELECTRIC MOTOR GROUP, 7-1/2 HP, 230V, 1 Ph 18 2 14 17 15 16 1 12 20 11 21 10 SHOWN AS REFERENCE 19 5 3 7 3 22 4 8 6 13 ITEM PART NO. QTY. DESCRIPTION 1 6048335 1 Motor Adapter Plate Electric Motor, 7-1/2 HP, 230V, 1 2 2600119 1 Ph, C-Face 3 2900014 8 Flat Washer, 3/8" SAE 4 2900006 4 Lock Washer, 3/8" Split Cap Screw, Hex Hd., 3/8-16 x 15 2900013 4 1/4" 6 2900033 4 Hex Nut, 3/8-16 7 2900530 4 Cap Screw, Flat Hd., 1/2-13 x 1" 8 9 2501057 2500370 1 1 2500370B 1 10 Sheave, 4.
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6030397 ELECTRIC MOTOR GROUP, 7-1/2 HP, 230V 18 2 14 17 15 16 1 12 20 11 21 10 SHOWN AS REFERENCE 19 5 3 7 3 22 4 8 6 13 ITEM PART NO. QTY. DESCRIPTION 1 6048335 1 Motor Adapter Plate Electric Motor, 7-1/2 HP, 3 Ph, C2 2600128 1 Face 3 2900014 8 Flat Washer, 3/8" SAE 4 2900006 4 Lock Washer, 3/8" Split Cap Screw, Hex Hd., 3/8-16 x 15 2900013 4 1/4" 6 2900033 4 Hex Nut, 3/8-16 7 2900530 4 Cap Screw, Flat Hd., 1/2-13 x 1" 8 9 2501057 2500370 1 1 ITEM PART NO. QTY.
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6030450 ELECTRIC MOTOR GROUP, 7-1/2 HP, 460V 18 2 14 17 15 16 1 12 20 11 21 10 SHOWN AS REFERENCE 19 5 3 7 3 22 4 8 6 13 ITEM PART NO. QTY. DESCRIPTION 1 6048335 1 Motor Adapter Plate Electric Motor, 7-1/2 HP, 3 Ph, C2 2600128 1 Face 3 2900014 8 Flat Washer, 3/8" SAE 4 2900006 4 Lock Washer, 3/8" Split Cap Screw, Hex Hd., 3/8-16 x 15 2900013 4 1/4" 6 2900033 4 Hex Nut, 3/8-16 7 2900530 4 Cap Screw, Flat Hd., 1/2-13 x 1" 8 9 2501057 2500370 1 1 ITEM PART NO. QTY.
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6048506 STARTER BOX ASSEMBLY, 220-240 VOLT, 1 PH TO STARTER BOX OVERLOAD RELAY AND GROUND LUG HOLE FOR CUSTOMER SUPPLIED POWER CORD. 5 6 7 GREEN TO GROUND LUG 1 2 3 4 ITEM PART NO. QTY. DESCRIPTION 1 2 4600272 2802052 1 1 Starter Box, 220-240 Volt Cord Connector, 3/4" Thd., .63-75" Cord, 90 Deg. 3 4 2801304 6040647 1 1 Lock Nut, 3/4" Cable Assy., 10 Ga.
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4645261 STARTER BOX ASSEMBLY, 220-240 VOLT TO STARTER BOX OVERLOAD RELAY AND GROUND LUG HOLE FOR CUSTOMER SUPPLIED POWER CORD. 5 6 7 GREEN TO GROUND LUG 1 2 3 4 ITEM PART NO. QTY. DESCRIPTION 1 2 4600272 2802052 1 1 Starter Box, 220-240 Volt Cord Connector, 3/4" Thd., .63-75" Cord, 90 Deg. 3 4 2801304 6040649 1 1 Lock Nut, 3/4" Cable Assy., 12 Ga.
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NOTES ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ _____________________________
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4645262 STARTER BOX ASSEMBLY, 415-480 VOLT TO STARTER BOX OVERLOAD RELAY AND GROUND LUG HOLE FOR CUSTOMER SUPPLIED PLUG. 5 6 7 GREEN TO GROUND LUG 1 2 3 4 ITEM PART NO. QTY. DESCRIPTION 1 4600273 1 Starter Box, 415-480 Volt 2 2802052 1 Cord Connector, 3/4" Thd., .63-75" Cord, 90 Deg. 3 4 2801304 6040649 1 1 Lock Nut, 3/4" Cable Assy., 12 Ga.
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4600272 STARTER BOX, 220-240 VOLT 1 REPLACE BASE WITH 6040300D AND INSERTS 2 3 20 ITEM PART NO. QTY.
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4600273 STARTER BOX, 415-480 VOLT 1 REPLACE BASE WITH 6040300D AND INSERTS 2 3 ITEM PART NO. QTY.
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2801032 STARTER BOX, 220-240 VOLT 12 13 14 15 12 5 13 4 6 7 8 11 4 10 9 3 2 1 16 17 18 19 20 21 22
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2801032 STARTER BOX, 220-240 VOLT 12 4600295 13 SET TO MOTOR AMP RATING 4600298 4600297 5 TRIP CLASS - 10 RESET - A PHASE - OFF 4 4600294 4600293 N.O. ONLY ITEM 1 2 3 4 PART QTY. DESCRIPTION NO. 2702419 1 Electrical Box (Base) 6040598 1 Sub-plate Machine Screw, Pan Hd., M4-0.7 x 2900676 4 8mm 2801704 1 Contactor, 220-240V (includes coil) 2801265 1 Replacement Coil, 220-240V 5 2801699 1 Overload Relay, 9-45 AMP 6 2801676 1 Auxilary Contacts, 1NO-NC 7 2901827 4 Cap Screw, Soc. Hd.
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2801031 STARTER BOX, 415-480 VOLT 12 13 15 14 12 5 13 4 6 8 11 7 10 4 9 3 2 1 16 17 18 19 20 21 24
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2801031 STARTER BOX, 415-480 VOLT 12 4600295 13 SET TO MOTOR AMP RATING 4600298 4600297 5 TRIP CLASS - 10 RESET - A PHASE - OFF 4 4600294 4600293 4600296 N.O. ONLY ITEM 1 2 3 4 PART QTY. DESCRIPTION NO. 2702419 1 Electrical Box (Base) 6040598 1 Sub-plate Machine Screw, Pan Hd., M4-0.
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FLOOR GRINDER ACCESSORIES FLOOR GRINDING HEADS – HEAVY DUTY ORANGE SIZE – No. of Segments Hard Non-Abrasive Material Cat. No. Soft Abrasive Material Cat. No. 11393 23592 11401 11398 39534 38541 10” Head, 12 Seg. 10” Head, 12 Seg. 12” Head, 24 Seg. FLOOR GRINDING HEADS – PREMIUM BLACK SIZE – No. of Segments Hard Non-Abrasive Material Cat. No. Soft Abrasive Material Cat. No. 11406 20198 41193 41194 23823 11410 39164 40051 10” Head, 12 Seg. 12” Head, 12 Seg. 10” Head, 24 Seg.
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NOTES ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ _____________________________
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EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.