DIAMOND PRODUCTS HYDRAULIC POWER UNIT PARTS LIST MODEL CB66D (October 2011) Part #: 1801449
Proposition 65 State of California Warning ! Engine exhaust and some its constituents are known to the State of California to cause cancer, birth defects, and/or other reproductive harm.
DIAMOND PRODUCTS Hydraulic Power Unit Model CB66D Table of Contents CB66D Power Unit Assembly . . . . 5 Engine Assembly Overview . . . . . 6 Air Cleaner Assembly . . . . . . 7 Frame Lift . . . . . . . . 8 Muffler Assembly . . . . . . . 8 Hydraulic System Overview . . . . . 9 Hydraulic Tank Assembly . . . . . 11-13 Hydraulic Assembly . . . . . 14-17 . . . . . . 18-19 Dash Panel Assembly . . . . . . 20 Rear Panel Assembly . . . . . .
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4250200 CB66D Hydraulic Power Unit Assembly 2 7 3 Front of Unit 1 * 6 8 2 4 8 1 5 ITEM PART NO. QTY. 1 6075209 1 Frame Assembly CB66D Hyd. Power Unit 2 6075161 1 Hydraulic Tank Assembly - CB66D Hyd. Power Unit 3 6075212 1 Dash Panel Assembly - CB66D Hyd. Power Unit 4 6075166 1 Side Panel Assembly - CB66D Hyd. Power Unit 5 6075165 1 Rear Panel Assembly - CB66D Hyd. Power Unit 6 6075164 1 Frame Lift (Weldment) - CB66D Hyd.
075214 Engine Assembly - CB66D Power Unit 10 4 9 3 16 14 11 6 12 5 15 2 7 8 1 6 15 13 ITEM PART NO. QTY. DESCRIPTION 1 2603306 1 John Deere 66HP Engine (Rebuilt for CB66D) 2 Exhaust Bracket JD66 1 Exhaust Bracket, (Part of JD 66HP Engine) 3 6075220 1 Muffler Assy. (Rebuilt for CB66D) 4 6075215 1 Air Cleaner Assy. (Rebuilt for CB66D) 5 6075217 1 Bracket Weldment, Engine 6 2601686 1 Heat Exchanger EK-714-T 7 2900086 8 Cap Screw, Hex Hd.
6075215 Air Cleaner Assembly 9 3 4 6 12 5 8 6 13 7 14 15 10 16 11 14 13 2 1 ITEM PART NO. QTY. DESCRIPTION 1 6075216 1 Bracket Assy.
6075164 Frame Lift 6075220 Muffler Assembly 1 3 4 2 5 8 ITEM PART NO. QTY. DESCRIPTION 1 60-094 EXHAUST_M065071 MUFFLER-1 1 Muffler (Part of JD66HP Engine) 2 60-094 EXHAUST_M002118 6-62 INCH MUF BAND 1 Muffler Band 6.
4250200 Hydraulic System - CB66D Power Unit 2 1 8 7 ITEM PART NO. QTY. DESCRIPTION 1 6075209 1 Frame Assembly CB66D Hyd. Power Unit 2 6075161 1 Hydraulic Tank Assembly - CB66D Hyd. Power Unit 7 6075214 1 JD 66HP Engine Assembly - CB66D Hyd. Power Unit 8 6075218 1 Hydraulic System Assembly - CB66D Hyd.
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6075161 Hydraulic Tank Assembly 26 2 25 24 3 4 12 33 11 6 17 34 5 31 30 1 7 8 9 20 19 10 35 27 13 32 29 32 28 8 11
6075161 Hydraulic Tank Assembly - Internal Parts 1 22 23 15 14 16 18 20 19 1 12 21
6075161 Hydraulic Tank Assembly Parts List ITEM PART NO. QTY. DESCRIPTION 1 6075210 1 Weldment, Hydraulic Tank - CB66D Power Unit 2 3200731 1 Top Filter, Hyd. Tank 3 3200730 1 Filter Element, Top Filter 4 3200729 1 Filler Breather Cap 5 3200709 1 Gauge, Leveling 6 2506503 1 Cover Plate, Hyd.
3 26 36 20 53 54 25 39 38 37 Partial Frame shown for clarity 1 7 52 24 23 21 22 30 55 11 10 8 31 13 57 24 43 52 32 27 29 33 34 50 51 61 62 35 28 56 58 63 12 6075218 Hydraulic Assembly - View 1 44 47 46 38 6 59 60 47 48 49 45 47 See View 2 for components not shown here 45
See View 1 for components not shown here 51 50 12 62 13 6 33 42 32 40 2 18 6075218 Hydraulic Assembly - View 2 17 15 19 42 7 54 5 9 4 14 1 16 Partial Frame Shown for clarity 41
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PART NO. 6075162 3202198 3200689 3200155 3200595 3200020 3200740 2502082 3200008 3201635 3201610 3205573 2603301 3201313 3200665 3200762 3201283 3205593 3200398 3200745 3200757 3201393 3201306 3201261 3200739 3200725 3200758 3202202 3200724 3200720 3202217 3202059 QTY.
ITEM 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 PART NO. 3202060 2900512 2900113 2900057 2900014 2900006 2900033 3202062 3200495 3200714 3200287 3202061 3200783 3200755 3200289 3200663 2601686A 3202063 3202064 3202065 3200736 3202066 3202067 3201461 3202068 3202069 3202071 3202072 3202074 3202058 2900013 2900005 QTY.
6075209 Frame Assembly 24 7 4 25 11 8 22 2 26 9 3 17 15 18 16 10 27 13 28 14 12 6 1 30 5 29 21 20 19 31 18 23 22
6075209 Parts List ITEM PART NO. QTY. DESCRIPTION 1 6075162 1 Frame, Base, Weldment CB66D 2 2506490 1 Mount, Fuel Fill Neck (Weldment) 3 6046603 1 Mount Bar, Engine Front 4 6046604 1 Mount Bar, Engine Rear 5 2506497 4 Mounting Bracket, Fuel Tank 6 2506418 1 Fuel Tank, Deisel CB66 7 2502851 1 Fuel Tank Cap, 2" NPT 8 3205592B 1 Hose, 5-1/2" (Cut Part of 3205592) 9 2506524 1 Tube, 1-1/2Dia.
6075212 Dash Panel Assembly 3 9 10 6 11 1 8 4 7 2 See P.41 for Wiring Diagram 20 ITEM PART NO. QTY. DESCRIPTION 1 6075211 1 Dash Panel Weldment, CB66D 2 2900863 6 Cap Screw, Button Hd., 1/4-20 x 5/8" 3 6075213 1 Pushon Vinyl Trim 4 2808049 1 Engine Control (Part of JD 66HP Engine) 5 2900159 6 Machine Screw, Rd. Hd.
6075165 Rear Panel Assembly 1 2 ITEM PART NO. QTY. 1 2 2506520 2900863 1 6 DESCRIPTION Rear Panel - CB66D Power Unit Cap Screw, Button Hd., 1/4-20 x 5/8" 6075166 Side Panel Assembly 2 3 1 ITEM PART NO. Default/QTY. 1 1805021 1 Label, DIESEL DESCRIPTION 2 3 6075219 2900863 1 6 Side Panel (Weldment) - CB66D Power Unit Cap Screw, Button Hd.
6075221 Remote Cord Assembly 4 Trailer Plug (See Wiring Diagram 6 3 2 5 1 ITEM PART NO. QTY. DESCRIPTION 1 2800584 1 Elec. Box, Watertight 2 2800675 2 Switch, DBL Throw DBL Pole 3 2804056 1 Cord, 6 Wire, 18 GA.
Model H30 Operation Manual Model H30 Version 1.
H30 Operation Manual Houston Street Technologies Table of Contents INTRODUCTION....................................................................................................................5 SPECIFICATIONS....................................................................................................................5 USER INTERFACE...................................................................................................................6 INSTALLATION......................................
H30 Operation Manual Houston Street Technologies 1. Introduction Houston Street Technologies’ Model H30 diesel engine controller was designed to provide simple, accurate and consistent engine control for a variety of diesel power applications. When used with an ECU controlled engine the H30 utilizes SAE J1939 CAN bus protocol to communicate desired engine control characteristics as well as display all relevant engine operating parameters and fault codes, both stored and active.
H30 Operation Manual Houston Street Technologies 3. User Interface The H30’s monochrome graphical LCD display is used as a visual interface for the operator. The H30’s primary screen is the Operation Screen (shown below), which displays user-defined operating parameters on three analog gauge faces as well as scrolling text for a total of six parameters in addition to any active fault codes being broadcast by the engine ECU.
H30 Operation Manual Houston Street Technologies 4.
H30 Operation Manual Houston Street Technologies CAUTION: Power supply at pin 2 of Connector A (ECU Power) should be protected with a 10 Amp fuse or circuit breaker. Connector A is required for electronic engines. Connectors A and B are required for mechanical engines. Connector C is required for extended features only. CONNECTOR/ PIN NO.
H30 Operation Manual Houston Street Technologies 5. Quick Start Guidelines POWER UP When the power button is pressed the H30 will display a splash screen that will show a company logo and controller information. After the splash screen has timed out and if START UP SECURITY is not enabled, the Operation Screen will be displayed. If START UP SECURITY is enabled, a 4-digit PIN is required to access the functionality of the controller.
H30 Operation Manual Houston Street Technologies 6. Manual Operation Modes MANUAL RAMP When in MANUAL RAMP mode the engine will operate within a range of configurable low and high RPM values, increasing and decreasing speed in one of two manners: 5 second linearly or exponentially. When using 5 second linear ramp rate the engine speed will increase from the low RPM setting to the high RPM setting in a 5 second interval when the UP button is held.
H30 Operation Manual Houston Street Technologies 7. Auto Operation Modes When in AUTO RAMP mode the engine will start and stop based off of digital inputs or pressing the U/D buttons. Startup and shutdown profiles of TIME vs. RPM are configurable, allowing for warm up and cool down cycles to minimize stress on both the engine and engine-driven equipment.
H30 Operation Manual Houston Street Technologies 8. Engine Stall Protection (ESP) When ENGINE STALL PROTECTION (ESP) is enabled, the H30 can be used to engage and disengage feed rollers that may be overloading the engine, causing it to stall. One of the H30’s digital outputs can be configured to engage the feed forward solenoid at a set RPM limit, while a second digital output can be used to reverse the feed direction for a set amount of time (0.0 to 1.0 seconds) when a low RPM limit is reached.
H30 Operation Manual Houston Street Technologies ESP - DUAL VALVE A dual-valve feed system is comprised of dual 2-position valves that use one solenoid each to control hydraulic oil flow, and ultimately the feed direction. The first valve is an ON/OFF valve that controls hydraulic oil flow to the feed system, while the second valve determines the direction of the feed rollers.
H30 Operation Manual Houston Street Technologies 9. Digital Inputs Below is a list of settings for the (8) digital inputs currently available. Contact HST for additional input settings.
H30 Operation Manual Houston Street Technologies 10. Digital Outputs Below is a list of settings for the (4) digital outputs currently available. Contact HST for additional output settings. DIGITAL OUTPUT SETTING SWITCHED POWER DESCRIPTION/USE POWER SUPPLIED WHEN CONTROLLER IS TURNED ON AUDIBLE ALARM USE TO DRIVE AN EXTERNAL WARNING/ SHUTDOWN ALARM WARNING LIGHT USE TO DRIVE AN EXTERNAL WARNING LIGHT, MIMICS AMBER LED SHUTDOWN LIGHT USE TO DRIVE AN EXTERNAL SHUTDOWN LIGHT, MIMICS RED LED 11.
H30 Operation Manual Houston Street Technologies 12. Contrast Adjustment The H30 has an automatic contrast feature that will adjust the LCD screen contrast based off of temperature. If the contrast is too light or too dark the contrast can be manually adjusted by going to the MAIN MENU, then UTILITIES, then ADJUST DISPLAY. Increasing the CONTRAST setting will darken the display, decreasing it will lighten the display. The automatic adjustment can be disabled if display contrast problems occur. 13.
H30 Operation Manual Houston Street Technologies HOUSTON STREET T E C H N O L O G I E S 135 West Davenport Street Rhinelander, WI 54501 Phone: 886.441.7997 Fax: 886.278.0036 info@houstonst.com www.houstonst.
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PowerTechTM E 4024H Diesel Engine Specifications 4024HF Engine shown % */ *1’- # ’3’ Model Number of cylinders Displacement-- L (cu in) Bore and Stroke-- mm (in) Compression Ratio Engine Type 4024HF295 4 2.44 (149) 86 x 105 (3.39 x 4.13) 18.2 : 1 In-line, 4-Cycle Aspiration Length-- mm (in) Width-- mm (in) Height-- mm (in) Weight, dry-- kg (lb) Air-to-Air 662 (26.1) 566 (22.3) 772 (30.
PowerTechTM E 4024H Diesel Engine Specifications & *1+0 1.
#6075212 CB-66D Dash/Control Panel Wiring Diagram BLACK (CARTRIDGE) WHITE (CARTRIDGE) TRAILER PLUG SOCKET LT RT TO: ENGINE HARNESS S CANTRAK CONTROL THROTTLE UP/DOWN GND A Tm BLACK (THROTTLE UP) ORANGE (THROTTLE DOWN) GREEN (GROUND) RED (POWER) RED (POWER) FUEL GUAGE IGNITION SWITCH LIGHT IGN. ACC. BATT.
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EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
