Use and Care Manual
5
ENGLISH
Shipping the 
DeWALT FLEXVOLT™ Battery
The D
eWALT FLEXVOLT™ battery has two modes: Use and 
Shipping. 
Use Mode: When the FLEXVOLT™ battery stands alone or is 
in a D
eWALT 20V Max* product, it will operate as a 20V Max* 
battery. When the FLEXVOLT™ battery is in a 60V Max* or a 
120V Max* (two 60V Max* batteries) product, it will operate 
as a 60V Max* battery. 
Shipping Mode: When 
the cap is attached to 
the FLEXVOLT™ battery, 
the battery is in Shipping 
Mode. Strings of cells are 
electrically disconnected within the pack resulting in three 
batteries with a lower Watt hour (Wh) rating as compared 
to one battery with a higher Watt hour rating. This increased 
quantity of three batteries with the lower Watt hour rating 
can exempt the pack from certain shipping regulations that 
are imposed upon the higher Watt hour batteries.
The battery label indicates two Watt hour ratings (see 
example). Depending on how the battery is shipped, the 
appropriate Watt hour rating must be used to determine the 
applicable shipping requirements. If utilizing the shipping 
cap, the pack will be considered 3 batteries at the Watt hour 
rating indicated for “Shipping”. If shipping without the cap or 
The RBRC® Seal
The RBRC® (Rechargeable Battery 
Recycling Corporation) Seal on the nickel 
cadmium, nickel metal hydride or lithium-
ion batteries (or battery packs) indicates that the costs to 
recycle these batteries (or battery packs) at the end of their 
useful life have already been paid by 
DeWALT. In some areas, 
it is illegal to place spent nickel cadmium, nickel metal 
hydride or lithium-ion batteries in the trash or municipal 
solid waste stream and the Call2Recycle® program provides 
an environmentally consciousalternative.
Call 2 Recycle, Inc., in cooperation with 
DeWALT and other 
battery users, has established the program in the United 
States and Canada to facilitate the collection of spent nickel 
cadmium, nickel metal hydride or lithium-ion batteries. Help 
protect our environment and conserve natural resources by 
returning the spent nickel cadmium, nickel metal hydride or 
lithium-ion batteries to an authorized 
DeWALT service center 
or to your local retailer for recycling. You may also contact 
your local recycling center for information on where to drop 
off the spent battery. RBRC® is a registered trademark of Call 
2 Recycle,Inc.
Important Safety Instructions for All 
Battery Chargers
 
WARNING: Read all safety warnings, 
instructions, and cautionary markings for the 
battery pack, charger and product. Failure to 
follow the warnings and instructions may result 
in electric shock, fire and/or seriousinjury.
•  DO NOT attempt to charge the battery pack with 
any chargers other than a 
DeWALT charger. DeWALT 
chargers and battery packs are specifically designed to 
worktogether.
•  These chargers are not intended for any uses other 
than charging 
DeWALT rechargeable batteries. 
Any other uses may result in risk of fire, electric shock 
orelectrocution.
•  Do not expose the charger to rain orsnow.
•  Pull by the plug rather than the cord when 
disconnecting the charger. This will reduce the risk of 
damage to the electric plug andcord.
•  Make sure that the cord is located so that it will not 
be stepped on, tripped over or otherwise subjected 
to damage orstress.
•  Do not use an extension cord unless it is absolutely 
necessary. Use of improper extension cord could result in 
risk of fire, electric shock orelectrocution.
•  When operating a charger outdoors, always provide 
a dry location and use an extension cord suitable 
for outdoor use. Use of a cord suitable for outdoor use 
reduces the risk of electricshock.
•  An extension cord must have adequate wire size 
(AWG or American Wire Gauge) for safety. The smaller 
the gauge number of the wire, the greater the capacity 
of the cable, that is, 16 gauge has more capacity than 
18gauge. An undersized cord will cause a drop in line 
voltage resulting in loss of power and overheating. When 
using more than one extension to make up the total 
length, be sure each individual extension contains at 
least the minimum wire size. The following table shows 
the correct size to use depending on cord length and 
nameplate ampere rating. If in doubt, use the next heavier 
gauge. The lower the gauge number, the heavier thecord.
hand tools and the like. The US Department of 
Transportation Hazardous Material Regulations (HMR) 
actually prohibit transporting batteries in commerce 
or on airplanes in carry-on baggage UNLESS they 
are properly protected from short circuits. So when 
transporting individual battery packs, make sure that 
the battery terminals are protected and well insulated 
from materials that could contact them and cause a 
short circuit. NOTE:Li-ion batteries should not be put 
in checkedbaggage.
in a tool, the pack will be considered one battery at the Watt 
hour rating indicated next to “Use”.
USE: 120 Wh Shipping: 3 x 40 Wh
Example of Use and Shipping Label Marking
For example, Shipping Wh rating might indicate 3 x 40 Wh, 
meaning 3 batteries of 40 Watt hours each. The Use Wh 
rating might indicate 120 Wh (1 battery implied).










