Use and Care Manual
ENGLISH
11
Fig. D
5
Rotating the Gear Case (Fig. E)
To improve user comfort, the gear case will rotate 90° for 
cuttingoperations.
1.  Remove the four corner screws attaching the gear case 
to motorhousing.
2.  Without separating the gear case from motor housing, 
rotate the gear case head to desiredposition.
90˚
90˚
Fig. E
NOTE: If the gear case and motor housing become 
separated by more than 1/8" (3.17 mm), the tool must 
be serviced and re-assembled by a 
DeWALT
 service 
center. Failure to have the tool serviced may motor and 
bearingfailure.
3.  Reinstall screws to attach the gear case to the motor 
housing. Tighten screws to 12.5 in.-lbs. torque. 
Overtightening could cause screws tostrip.
Guards
 
CAUTION: Guards must be used with all grinding 
wheels, cutting wheels, sanding flap discs, 
wire brushes, and wire wheels. The tool may 
be used without a guard only when sanding with 
conventional sanding discs. Refer to Figure A to see 
guards provided with the unit. Some applications may 
require purchasing the correct guard from your local 
dealer or authorized servicecenter.
NOTE: Edge grinding and cutting can be performed with 
Type 27 wheels designed and specified for this purpose; 
6.35 mm thick wheels are designed for surface grinding 
while thinner Type 27 wheels need to be examined for 
the manufacturer's label to see if they can be used for 
surface grinding or only edge grinding/cutting. A Type 1 
guard must be used for any wheel where surface grinding 
is forbidden. Cutting can also be performed by using a 
Type41 wheel and a Type 1guard.
NOTE: See the Accessories Chart to select the proper 
guard/accessorycombination.
Adjusting and Mounting Guard (Fig. F)
 
WARNING: To reduce the risk of serious personal 
injury, turn tool off and disconnect battery pack 
before making any adjustments or removing/
installing attachments or accessories. An 
accidental start-up can causeinjury.
 
CAUTION: BEFORE operating the tool, identify which 
guard adjustment option your tool is setto.
Adjustment Options
For guard adjustment, the guard release lever
9
 engages 
one of the alignment holes
14
 on the guard collar using a 
ratchetingfeature.
One-touch
TM
: In this position the engaging face is slanted 
and will ride over to the next alignment hole when guard 
is rotated in a clockwise direction (spindle facing user) but 
self-locks in the counter-clockwisedirection.
Mounting Guard (Fig. F)
 
CAUTION: Prior to mounting guard, ensure the screw, 
lever, and spring are fitted correctly before mounting 
theguard.
1.  With the spindle facing the operator, press and hold the 
guard release lever
9
.
2.  Align the lugs
12
 on the guard with the slots
13
 on 
the gearcasecover.
3.  Push the guard down until the guard lugs engage 
and rotate them in the groove on the gear case cover. 
Release the guard releaselever.
4.  To position the guard, rotate the guard clockwise into 
the desired working position. Press and hold the guard 
release lever
9
 to rotate the guard in the counter-
clockwisedirection. 
NOTE: The guard body should be positioned between 
the spindle and the operator to provide maximum 
operatorprotection. 
The guard release lever should snap into one of the 
alignment holes
14
 on the guard collar. This ensures 
that the guard issecure.
5.  To remove the guard, follow steps 1–3 of these 
instructions inreverse.
9
Fig. F
13
12
14
Flanges and Wheels
 
CAUTION: Turn unit off and unplug the tool before 
making any adjustments or removing or installing 
attachments oraccessories.










