f ......... ............ OWNER'S MANUAL Model No, 919.327210 120/240 VOLT ° 5250 GENERATOR WATT IMPORTANT: Read the Safety and All Instructions Before Operating Guidelines Carefully • ° ° ° SAFETY GUIDELINES ASSEMBLY OPERATION MAINTENANCE = TROUBLESHOOTING = REPAIR PARTS Sold MGP-327210A by Sears 8/10/99 Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
TABLE Warranty .................................................... Safety Guidelines Assembly OF CONTENTS 2 ................................... ............................................... Storage ................................................... 15 3-8 Troubleshooting 16 8-9 Parts .................................................. 19-23 24-25 Guide ........................... Operation ............................................ 10-13 EPA Codes ........................................
SAFETY This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols to the right, Please read the manual and pay attention to these sections, GUIDELINES I _ DANGER - DEFINITIONS I _i_WARNING I _&CAUTION 1 Informationfor preventingdamage to I URGENT SAFETY INFORMATION - A HAZARD THAT WILL CAUSE SERIOUS INJURY OR LOSS OF LIFE.
READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. RISK OF ELECTROCUTION HAZARD AND FIRE (cont'd) WHAT COULD HAPPEN HOW TO PREVENT IT Water is an excellent conductor of electricity[ Water which comes in contact with electrically charged components can transmit electricity to the frame and other surfaces, resulting in electrical shock to anyone contacting them. Operate generator in a clean, dry, well ventilated area.
READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. RISK OF FIRE HAZARD WHAT COULD HAPPEN HOW TO PREVENT IT Attempting to fill the fuel tank while the engine is running. Gasoline and gasoline vapors can become ignited by coming in contact with hot components such as the muffler, engine exhaust gases, or from an electrical spark. Turn engine off and allow it to cool before adding fuel to the tank.
READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. Risk of Injury and Property Damage Transporting Generator HAZARD WHAT COULD HAPPEN Fire, Inhalation, Damage to Vehicle Surfaces Fuel or oil can leak or spill and could result in fire or breathing hazard, serious injury or death can result. Fuel or oil leaks will damage carpet, paint or other surfaces in vehicles or trailers. RISK OF BREATHING HAZARD Gasoline engines produce toxic carbon monoxide exhaust fumes.
READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. RISK OF UNSAFE HAZARD Operation manner. of generator OPERATION WHAT COULD HAPPEN in careless Operation of voltage sensitive appliances without a voltage surge protector. HOW TO PREVENT IT All sources of energy include the potential for injury. Unsafe operation or maintenance of your generator could lead to serious injury or death to you or others.
READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. RISK HAZARD FROM LIFTING WHAT COULD HAPPEN Lifting a very heavy object. HOW TO PREVENT IT Serious injury can result from attempting to lift too heavy an object. The generator is too heavy to be lifted by one person. Obtain assistance from others before you try to move it. Read Owner's Manual. Do not operate equipment until you have read Owner's Manual for Safety, Operation, and Maintenance Instructions.
IMPORTANT: Before any attempt to start your generator be sure to check engine oil (See OPERATION under Adding Engine Oil on page 12.) GROUNDING THE GENERATOR This generator should be grounded to help prevent accidental electrical shock. Shown below is a picture of the grounding lug supplied on your generator. First, drive a 3/4" or 1" diameter copper pipe or rod into the ground close to the generator set. The pipe must penetrate moist earth.
KNOW YOUR GENERATOR Read this Owner's Manual and Safety Rules before operation of your Generator, Compare this illustration with your generator to familiarize yourself with the location of various controls and adjustments. Save the manual for future references. CIRCUIT BREAKER- Each receptacle has a circuit breaker to protect the generator from overloading. 120 VOLT RECEPTACLES- Used to supply 2400 watts of electrical power per receptacles. Protected by 20 amp circuit breaker.
RECEPTACLES Your generator is equipped with duplex 120 volt receptacles and a twistlock 240 volt receptacle. The guide below is provided to assist you in determining the appliances and tools that can be ran with the wattage capacity of your generator. The unit is also equipped with a 20 amp circuit breaker for the 120 volt receptacles and a 20 amp circuit breaker for the 240 volt receptacle which is provided to protect the generator against electrical overload.
Connecting Generator To Main Low Oil Shutdown Electrical Supply Potential hazards exist when a electrical generator is connected to the main electrical supply coming into the house. It is at that point that the generator could feed back into the utility company's system causing possible electrocution of workers who are repairing electrical lines. To avoid back feeding of electricity into utility systems, a double-throw transfer switch should be installed between the generator and utility power.
• On the engine there is a choke/run lever. Place this lever to the choke position. FULL CHOKE S_ POSITION *,_ NO CHOKE CHOKE LEVER • Plug in the desired 120 or 240 volts tools. • DO NOT connect 240 volt equipment to the 120 volt duplex receptacles. • DO NOT connect 3-phase loads to the panel receptacles. • Grasp the starter handle and pull rope out slowly until it pulls harder. Let the rope rewind slowly. Then pull rope with a rapid full arm stroke. Let rope return to starter slowly.
GENERAL RECOMMENDATIONS The warranty of the generator does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain the generator as instructed in this manual. Some adjustments will need to be made periodically to maintain your generator. GENERATOR Reinstall the drain plug. Make sure it is tightened securely. • Fill the crankcase with new oil of the proper type (See Adding Oil Section), to the Full mark on the dipstick.
Before running engine, clean muffler area to remove all combustible debris. Clean and Replace Spark Plug Change the spark plug every 100 hours of operation or once each year, whichever comes first. This will help your engine to start easier and run better. .030" (0.76MM) WIRE GAUGE CLEAN RESISTOR Carburetor The carburetor of your generator is pre-set at the factory. The carburetor should not be tampered with. If your generator is used at an altitude in excess of 4000 feet performance may be affected.
PROBLEM CAUSE CORRECTION 1. Low on fuel or oil. 1. Add fuel or oil. 2. Ignition switch in "Off" position. 2. Turn to "ON" position 3. Faulty spark plug. 3. Replace spark plug. 4. Choke in wrong position. 4. Adjust choke accordingly. 5. Fuel shut-off valve in closed position. 5. Open fuel shut-off valve. 6. Unit loaded during start-up. 6. Remove load from unit. 7. Spark plug wire loose. 7. Attach wire to spark plug. 1. Faulty receptacle. 1. Have Service Center replace. 2.
CRAFTSMAN 5250 GENERATOR TORQUE 20-25 919.327210 IN.-LBS. (NOT SHOWN) 20-25 IN.-LBS. 16 TOQUE 120-144 IN.-LBS. TORQUE KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2O 21 22 23 24 25 26 27 1 60-70 20 IN.-LBS, TORQUE 12 120-144 TORQUE IN.-LBS. IN.-LBS.
CRAFTSMAN 5250 GENERATOR 919.327210 29 ORIENT WiTH VENTS DOWNWARDAS SHOWN 30 31 TORQUE TO 204--264 IN-LBS TORQUE UNTIL THREADS RUN OUT 38 39 TORQUETO 60-70 IN-LBS SHOWN FOR REFERENCE ONLY 32 34 35 TORQUE TO 120-144-IN-LBS TORQUE TO 30-40 IN-LBS SHOWN FOR REFERENCE ONLY CAPACITORWiRiNG SCALE 1:1 KEY NO.
CRAFTSMAN 5250 GENERATOR 919.327210 47 46 48 49 O 44 43 51 KEY NO. 43 44 45 46 47 48 49 50 51 DESCRIPTION 120V/20A DUPLEX RECEPTACLE 4 PRONG TWlSTLOCK CIRCUIT BREAKER 120/240V/20A SCREW #6 - 32 x .5 TORX NUT, 10 - 9 X .
CRAFTSMAN 5250 GENERATOR 919.327210 TECUMSEH 4-CYCLE ENGINE MODEL #HM100-159409P 264A ,..,'V I I I1_''136 I I I 82 / / 87 70 69 _110 370L / /261282 _' 281 \_ 112 262 111 113 240 242 /250 / 246 370G 285 "--.
CRAFTSMAN RERNO. 1 2 15 15A 15B 16 17 18 20 25 25A 25B 26 28 30 35 36 37 38 40 40 40 41 41 41 42 42 42 43 45 47 48 49 50 60 65 69 70 71 72 75 80 81 82 83 84 86 87 89 90 92 93 94 95 96 100 101 102 103 110 110A 111 111B 112 113 119 120 5250 GENERATOR PARTNO.
CRAFTSMAN REE NO. 1 2 4 5 6 7 10 11 12 13 14 15 16 17 18 5250 PARTNO. 631776A 631970 631184 631183 640109 650506 632740 632043 631184 631183 631753 630735 632164 651925 630766 GENERATOR 919.
CRAFTSMAN 5250 GENERATOR 919.327210 STARTER --11 13 12 6j RERNO. 1 2 3 4 5 6 7 8 11 12 13 PARTNO. 590599A 590600 590679 590601 590678 590680 590412 590681 590747 590535 590701 6 DESCRIPTION SPRING PIN (INCL. 4) WASHER RETAINER WASHER BRAKE SPRING STARTER DOG DOG SPRING PULLEY & REWIND SPRING ASSEMBLY STARTER HOUSING ASSEMBLY STARTER ROPE (LENGTH 98" X 9/64" DIA.
CALIFORNIA & US EPA EMISSION CONTROL WARRANTY STATEMENT The U. S. Environmental Protection Agency ("EPA"), the California Air Resources Board ("CARB") and Tecumseh Products Co. are pleased to explain the Federal and California Emission Control Systems Warranty on your new utility or lawn and garden equipment engine. In California, new 1995 and later utility and lawn and garden equipment engines must be designed, built and equipped to meet the State's stringent anti-smog standards.
EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty ('ECS Warranty') for 1995 and later model year California utility and lawn and garden equipment engines (for other states, 1997 and later model year engines): A. APPLICABILITY: This warranty shall apply to 1995 and later model year California utility and lawn and garden equipment engines (for other states, 1997 and later model year engines).
For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME TM (1-800-469-46631 Para pedir servicio de reparacion a domicillo m 1-800-676-5811 In Canada for all your service and parts needs call 1-800-665-4455 Au Canada pour tout le service ou les pieces For the repair or replacement parts you need: Call 6 am - 11 pm CST, 7 days a week PartsDirectTM 1-800-366-PART Para ordenar piezas con entrega (1-800-366-7278) a domicillo -- 1-800-1659-7084 For the locat
