Athalon®CM & Crixus™ User Manual 1
Athalon®CM & Crixus™ User Manual Table of Contents 1. Introduction 1.1. Safety Information 1.2. System Components 1.2.1. WiFi Gateway 1.2.2. Fluid Interface 1.2.3. Sensor Manifold 1.2.4. Filter Node 2. Installation & Setup 2.1. Filter Node Installation 2.2. Providing a WiFi Access Point 2.3. Configuring the Athalon®CM Gateway 3. Operation 4. Crixus Web Page 5. Mobile App 6.
Athalon®CM & Crixus™ User Manual 1. Introduction The Athalon®CM Platform Modular Filter Network is comprised of five main components (SKU’s) and a portfolio of process sensors. The modular design allows the end user maximum flexibility to efficiently integrate Athalon®CM into their equipment arrangement without the expense of redundant components.
Athalon®CM & Crixus™ User Manual 1.1. Safety Information Connecting Utilities CAUTION: 1.2. To ensure the safe and efficient operation of the equipment and adherence to existing laws and regulations, only qualified personnel should make utility connections. Pall Corporation requires that certified electricians complete all wiring connections and that qualified personnel, working with Pall Technology Services representatives if possible, complete all plumbing work.
Athalon®CM & Crixus™ User Manual 1.2.1. WiFi Gateway 1.2.1.1. Description The Wifi Gateway provides the connection from the Athalon®CM Network to an internet connection provided by the end user. The Athalon®CM Network connects wirelessly to the WiFi Gateway via 915 Mhz LoRa radio. The WiFi Gateway can connect to the end users WiFi access point wirelessly via 802.11 a/b/g/n protocol. 1.2.1.2. FCC Statement This device complies with Part 15 of the FCC Rules and with Industry Canada’s license-exempt RSSs.
Athalon®CM & Crixus™ User Manual harmful interference in which case the user will be required to correct the interference at his own expense. This device uses RF energy to communicate. To reduce RF Exposure, this device must be installed in a manner to ensure at least 20cm separation is maintained between the device antenna and the body of the user or nearby people. 1.2.1.3. ISED (Canada) Notice The device complies with Industry Canada’s license-exempt RSSs.
Athalon®CM & Crixus™ User Manual The cabling used to connect the external DC supply to the Wi-Fi Gateway DC power connector must comply with Article 725 of the NEC for Class 2 circuits. 1.2.1.5. Power Supply Installation (TBD) 1.2.1.6. Technical Specifications Functional Description Node communication WiFi network adapter Ambient Temperature Power requirement. Ingress Rating Electronics 802.11 Supported Protocols WiFi Authentication types 1.2.2.
Athalon®CM & Crixus™ User Manual Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Athalon®CM & Crixus™ User Manual The DC supply must meet the following requirements for proper operation of the Sensor Node: 1. DC Output Voltage Range: 24 VDC +/-10% 2. DC Output Current: 1.0 A Minimum 3. Supply must be an NEC Class II power supply that is certified as a Limited Power Source (LPS) The cabling used to connect the external DC supply to the Sensor Node DC power connector must comply with the following requirements: 1.
Athalon®CM & Crixus™ User Manual 1.2.2.7. Fluid Properties Sensor The Fluid Property Sensor (FPS) is used to measure the viscosity, density, dielectric constant and temperature of the hydraulic fluid. This sensor connects to the ‘Fluid Sensor’ port where indicated on the port label using the M8 to automotive style connector cable. FPS Sensor (Fluid Viscosity, Density, Temperature, TAN) Seal Material Viton Fluorocarbon Housing Material Stainless Steel Port Option M14 x 1.
Athalon®CM & Crixus™ User Manual The Water Sensor is used to measure the dissolved water content in the hydraulic fluid. This sensor connects to the ‘Water Sensor’ port where indicated on the port label and using the M8 to 8-pin, M12 connector cable. WS12 Water in oil sensor (Water content in oil %RH or PPM and Temperature °C or °F) Seal Material Viton Fluorocarbon Housing Material Stainless Steel Port Options ½” NPT Internal Pipe Thread to ANSI B2.
Athalon®CM & Crixus™ User Manual 1.2.3.2. Specifications Functional Description Manifold (9004D497) Port Options Maximum Working Pressure Rated Fatigue Pressure Seal Material Manifold Material Sensor Port 1 Options Sensor Port 2 Sensor Port 3 Options Physical Dimensions 1.2.4. Specification/Range 2” O-Ring Boss Per SAE J1926. 2” BSP (G) to ISO228 20 bar (290 psi) 20 bar (290 psi) Fluorocarbon SG Iron (Chemical Black) ¼” Internal O RING Boss Per SAE J514 ¼” BSP (G) to ISO228 M14 x 1.
Athalon®CM & Crixus™ User Manual The Athalon®CM Filter Node is a Athalon housing mounted, electrical enclosure equipped with a circular M8 connector for the flexible cord connecting the dP Sensor. The Filter Node also connects to the lid mounted RFID antennae via inductive coupling. 1.2.4.2. FCC Statement This device complies with Part 15 of the FCC Rules.
Athalon®CM & Crixus™ User Manual 1.2.4.4. Power Connection CAUTION: To ensure the safe operation of the equipment, Filter Nodes must be powered from an NEC Class 2 power supply that is certified as a Limited Power Source (LPS). Pall Corporation requires that certified electricians complete all wiring connections from Filter Nodes to the external power supply, and from the external power supply to the AC power mains.
Athalon®CM & Crixus™ User Manual Differential Pressure Transducer Seal Material Viton Fluorocarbon Housing Material Brass Port Options ¾”-16 UNF Thread To BS1580 To Fit housing Pall DPI Port. Maximum Working Pressure 450 bar (6500 psi) Proof Pressure 675 bar (9800 psi) Burst Pressure (Typical) 1100 bar (15900 psi) Rated Fatigue Pressure 0-400-0 bar (5800 psi) Process Fluid Temperature -25 – 90°C (-13 – 194°F) Ambient Temperature -40 – 60°C (-40 – 140°F) Measurement Differential 0.25 – 1.0 bar (3.6 – 14.
Athalon®CM & Crixus™ User Manual Split Flange To ISO6162 (Metric) Side Manifold Mount. Top Manifold Mount.
Athalon®CM & Crixus™ User Manual Seal Material Filtration Rating Element Media Option Flow Process Fluid Temperature Ambient Temperature Maximum Working Pressure Rated Fatigue Pressure Filter Element Presence Filter Element P/N and Grade Filter Element Runtime Filter Element Lot Number Filter Element Activation Date Filter Element Hours in Service Filter Element Machine ID Filter Element dP Max Filter Element Temperature Max Power requirement.
Athalon®CM & Crixus™ User Manual If a WiFi access point is not available and a wired/ethernet internet connection is not available, Pall recommends one of CradlePoint’s wireless routers, such as the MBR1200B wireless router with 3G/4G wireless WAN connectivity (https://cradlepoint.com/products/mbr1200b). Wireless routers connect with the internet via mobile broadband service available from carriers in the customer’s region. A wireless router provides a WiFi access point for the Prodigy Gateway. 2.3.
Athalon®CM & Crixus™ User Manual 9. Mobile App 10.
