Workshop Manual

5
Job card overview
TCD 2015
© 06/2006 8146-001
9/22
Job card Activity Maintenance group
I 01-04-08 Grinding the cylinder head sealing surface Cylinder head
I 01-06-04 Renewing valve guide (oversize, pressed version) Cylinder head
I 01-07-09 Replacing valve seat insert (oversize) Cylinder head
I 02-03-03 Removing and installing small end bush Drive system
I 03-10-05 Repairing the collar rest of the cylinder liner Drive system
W 00-02-06 Checking the compression pressure General
W 00-05-01
Mounting engine on assembly block and demoun-
ting
General
W 01-01-01 Setting valve clearance Cylinder head
W 01-02-02
Removing and installing the rocker arm and rocker
arm bracket
Cylinder head
W 01-02-06
Disassembling, assembling and checking the rocker
arm and rocker arm bracket
Cylinder head
W 01-04-04 Removing and installing the cylinder head Cylinder head
W 01-04-09 Checking piston overhang Cylinder head
W 01-05-01 Removing and installing the valves Cylinder head
W 01-05-04 Checking the valves Cylinder head
W 01-06-03 Checking the valve guide Cylinder head
W 01-07-08 Checking the valve lag Cylinder head
W 02-01-04
Checking axial backlash of crankshaft (crankshaft
removed)
Drive system
W 02-01-04
Checking axial backlash of crankshaft (crankshaft
installed)
Drive system
W 02-01-07 Checking the crankshaft Drive system
W 02-02-02 Renewing the crankshaft sealing ring (flywheel side) Drive system
W 02-02-04
Renewing the crankshaft sealing ring (opposite side
to flywheel)
Drive system
W 02-03-01 Checking the con rod Drive system
W 02-04-01 Removing and installing the crankshaft Drive system
W 02-09-03 Removing and installing the piston and con rod Drive system
W 02-09-07 Checking the piston Drive system
W 02-10-03 Checking the piston rings and piston ring grooves Drive system
W 02-15-01 Removing and installing the piston cooling nozzle Drive system
W 03-01-11
Removing and installing crankcase breather (oil se-
parator)
Crankcase
W 03-03-01 Testing the cylinder liner Crankcase
W 03-03-02 Removing and installing the cylinder liner Crankcase
W 03-03-08 Checking the overhang of the cylinder liner Crankcase