Workshop Manual

© 06/2006 8218-001
1/14
TCD 2015
Fuel system
W 07-06-04
6
Checking and setting plunger lift of injection pumps
Commercial available tools:
– Feeler gauges
Special tools:
– Dial gauge. . . . . . . . . . . . . . . . . . 100410
– Dial gauge holder
with stylus extension. . . . . . . . . . 103240
– Measuring pin . . . . . . . . . . . . . . . 110180
– Plugs/caps . . . . . . . . . . . . . . . . . 170160
– Packing compound
DEUTZ DW 48
– Locking agent
DEUTZ DW 72
– W 04-06-03
– W 06-06-04
– W 06-06-04 . . . . . . . . . . . .(A-bank,
Railway)
– W 06-06-04 . . . . . . . . . . . .(B-bank,
Railway)
– W 07-04-01 . . . . . . . . . . . .(Cylinder A1)
– W 07-04-01 . . . . . . . . . . . .(Cylinder
A2-B3)
Attention!
Pay attention to utmost cleanliness when
working on the fuel system.
Remove residue paint and particles of dirt
before removing.
Clean the respective affected parts care-
fully. Blow damp areas dry with compres-
sed air.
Observe the safety regulations and natio-
nal specifications for handling fuels.
Close all connections immediately after
opening with new, clean plugs/caps.
Do not remove plugs/caps until immedia-
tely before assembling.
Collect leaking operating substances in
suitable vessels and dispose of according
to regulations.
Read out error memory of the motor con-
trol timer with SERDIA.
Checking plunger lift of injection pumps
z Remove injection pumps (cylinder A1).
 W 07-04-01
z Remove injection pumps (cylinder A2-B3).
 W 07-04-01
z Attach turning gear.
 W 04-06-03
Do not remove injection pump housing.
© 40495-0