Workshop Manual

5
Job card overview
TCD 2015
© 06/2006 8146-001
3/22
Activity Job card Maintenance group
Checking and setting fuel injectors W 07-07-05 Fuel system
Checking and setting plunger lift of injection pumps W 07-06-04 Fuel system
Checking axial backlash of crankshaft (crankshaft
installed)
W 02-01-04 Drive system
Checking axial backlash of crankshaft (crankshaft
removed)
W 02-01-04 Drive system
Checking piston overhang W 01-04-09 Cylinder head
Checking the camshaft W 04-05-06 Engine control
Checking the compression pressure W 00-02-06 General
Checking the con rod W 02-03-01 Drive system
Checking the crankshaft W 02-01-07 Drive system
Checking the overhang of the cylinder liner W 03-03-08 Crankcase
Checking the piston W 02-09-07 Drive system
Checking the piston rings and piston ring grooves W 02-10-03 Drive system
Checking the valve guide W 01-06-03 Cylinder head
Checking the valve lag W 01-07-08 Cylinder head
Checking the valves W 01-05-04 Cylinder head
Checking thermostat (removed state) W 09-08-01 Cooling system
Disassembling, assembling and checking the rocker
arm and rocker arm bracket
W 01-02-06 Cylinder head
Dismantling and assembling fuel injector W 07-07-02 Fuel system
Dismantling and assembling genset support W 03-08-03 Crankcase
Grinding the cylinder head sealing surface I 01-04-08 Cylinder head
Installing and removing turning gear W 04-06-03 Engine control
Mounting engine on assembly block and demoun-
ting
W 00-05-01 General
Removing and installing charge air pipe (A-bank) W 06-07-03 Exhaust system / Charging
Removing and installing charge air pipe (B-bank) W 06-07-03 Exhaust system / Charging
Removing and installing connecting pipe W 06-02-05 Exhaust system / Charging
Removing and installing connecting pipe
(Railway)
W 06-02-05 Exhaust system / Charging
Removing and installing coolant pump W 09-07-08 Cooling system
Removing and installing crankcase breather (oil se-
parator)
W 03-01-11
Crankcase
Removing
and installin
g exhaust line (A-bank) W 06-01-05 Exhaust system / Charging
Removing and installing exhaust line (B-bank)
W 06-01-05 Exhaust system / Charging
Removing and installing exhaust manifold W 06-01-07 Exhaust system / Charging