Workshop Manual

5
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Job card overview
TCD 2013 2V Sorted numerically
Job card Activity Maintenance group
W 01-01-01 Removing and installing the crankcase bleeding Crankcase
W 01-02-01
Renewing the crankshaft sealing ring (opposite side
to flywheel)
Front cover
W 01-02-02
Assembling/disassembling shaft sleeve on the
crankshaft (opposite side to flywheel)
Front cover
W 01-03-01
Removing and installing the front cover (opposite
side to flywheel)
Front cover
W 01-05-01 Checking the overhang of the cylinder liner Crankcase
W 01-07-03 Removing and installing the pressure holding valve Crankcase
W 01-08-01 Removing and installing the piston cooling nozzles Crankcase
W 01-13-01 Checking collar contact for cylinder liner Crankcase
W 02-01-01
Removing and installing the lubricating oil pan
(metal sheet lubricating oil pan)
Lubricating oil sump
W 04-01-01 Removing and installing the cylinder liner Cylinder liner
W 04-01-02 Testing the cylinder liner Cylinder liner
W 05-01-01 Removing and installing the V-belt, V-belt pulley V-belt pulley add-on
W 05-02-01
Removing and installing torsional vibration damper
(V-belt drive)
Torsional vibration damper
W 05-03-01 Removing and installing the flywheel Flywheel
W 05-05-01 Removing and installing the crankshaft Crankshaft
W 05-05-02 Checking the crankshaft Crankshaft
W 05-05-03 Checking the axial clearance of the crankshaft Crankshaft
W 06-01-01 Removing and installing the piston and con rod Connecting rod
W 06-01-02 Checking the con rod Connecting rod
W 07-01-02 Checking the piston Piston
W 07-02-02 Checking the piston rings and piston ring grooves Piston
W 08-00-01 Checking the compression pressure Cylinder head
W 08-01-01 Removing and installing the cylinder head cover Cylinder head
W 08-02-01 Removing and installing the exhaust return module Cylinder head
W 08-02-02
Removing and installing the solenoid valve (exhaust
gas return)
Cylinder head
W 08-03-01 Removing and installing cylinder head Cylinder head
W 08-03-02 Checking piston overhang Cylinder head
W 08-04-01 Removing and installing the valves Cylinder head
W 08-04-02 Checking the valves Cylinder head
W 08-04-03 Checking the valve guide Cylinder head
W 08-04-04 Checking the valve lag Cylinder head
W 09-01-01
Renewing the crankshaft sealing ring (flywheel side) Gearcase