Workshop Manual
Table Of Contents
- Workshop Manual
- Table of contents
- 1 Foreword
- 2 General
- 3 User notes
- 4 Technical data
- 5 Job card overview
- 6 Job cards
- Removing and installing the crankcase bleeding
- Renewing the crankshaft sealing ring (opposite side to flywheel)
- Assembling/disassembling shaft sleeve on the crankshaft (opposite side to flywheel)
- Removing and installing the front cover (opposite side to flywheel)
- Checking the overhang of the cylinder liner
- Removing and installing the pressure holding valve
- Removing and installing the piston cooling nozzles
- Checking collar contact for cylinder liner
- Removing and installing the lubricating oil pan (metal sheet lubricating oil pan)
- Removing and installing the cylinder liner
- Testing the cylinder liner
- Removing and installing the V-belt, V-belt pulley
- Removing and installing torsional vibration damper (V-belt drive)
- Removing and installing the flywheel
- Removing and installing the crankshaft
- Checking the crankshaft
- Checking the axial clearance of the crankshaft
- Removing and installing the piston and con rod
- Checking the con rod
- Checking the piston
- Checking the piston rings and piston ring grooves
- Checking the compression pressure
- Removing and installing the cylinder head cover
- Removing and installing the exhaust return module
- Removing and installing the solenoid valve (exhaust gas return)
- Removing and installing cylinder head
- Checking piston overhang
- Removing and installing the valves
- Checking the valves
- Checking the valve guide
- Checking the valve lag
- Renewing the crankshaft sealing ring (flywheel side)
- Removing and installing the gearcase cover
- Removing and installing the camshaft
- Checking the camshaft
- Setting valve clearance (with or without removal of exhaust return module)
- Setting valve clearance (with exhaust return module installed)
- Removing and installing the rocker arm and rocker arm bracket
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Removing and installing the lubricating oil cooler
- Removing and installing the lubricating oil cooler housing
- Removing and installing the oil suction pipe
- Removing and installing the control block
- Removing and installing the high-pressure pump (Installation position A)
- Removing and installing the high-pressure pump (Installation position B)
- Removing and installing the injector
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump (V-belt drive)
- Removing and installing the rail
- Removing and installing the pressure limiting valve
- Removing and installing the rail pressure sensor
- Removing and install the charge air line
- Removing and installing the coolant pump (V-belt drive)
- Removing and installing the thermostat
- Checking the thermostat (in the removed state)
- Removing and installing the thermostat housing
- Removing and installing the belt tensioner (V-rib belt)
- Removing and installing the fan drive
- Dismantling and assembling the fan drive
- Removing and installing the fan console (V-rib belt drive)
- Removing and installing the exhaust line
- Removing and installing the turbocharger
- Removing and installing the generator (V-belt drive)
- Removing and installing the starter
- Mounting engine on assembly block and demounting
- Removing and installing the engine mounting (elastic mounting)
- Removing and installing the cable harness
- Removing and installing the impulse transmitter (crankshaft)
- Removing and installing the impulse transmitter (camshaft)
- Removing and installing the pressure/temperature sensor (charge air)
- Removing and installing the oil pressure switch
- Removing and installing temperature transmitter (coolant)
- Removing and installing the fuel pressure sensor
- Installing and removing turning gear
- Installing and removing turning gear (Torsional vibration damper)
- Removing and installing the connection housing
- Check alignment of connection housing
- Removing and install the heating flange
- Removing and installing the glow plugs
- 7 Standard tools
- 8 Special tools
- Table of contents
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Job card overview
TCD 2013 2V Sorted alphabetically
Removing and installing the piston cooling nozzles
W 01-08-01 Crankcase
Removing and installing the pressure holding valve
W 01-07-03 Crankcase
Removing and installing the pressure limiting valve
W 21-02-03 Fuel pipes
Removing and installing the pressure/temperature
sensor (charge air)
W 48-03-01 Electrical equipment
Removing and installing the rail
W 21-02-01 Fuel pipes
Removing and installing the rail pressure sensor
W 21-02-05 Fuel pipes
Removing and installing the rocker arm and rocker
arm bracket
W 11-02-01 Control parts
Removing and installing the solenoid valve (exhaust
gas return)
W 08-02-02 Cylinder head
Removing and installing the starter
W 44-03-01 Starter
Removing and installing the thermostat
W 38-01-01 Thermostat housing
Removing and installing the thermostat housing
W 38-02-01 Thermostat housing
Removing and installing the turbocharger
W 43-01-01 Exhaust gas turbocharger
Removing and installing the valves
W 08-04-01 Cylinder head
Removing and installing the V-belt, V-belt pulley
W 05-01-01 V-belt pulley add-on
Removing and installing torsional vibration damper
(V-belt drive)
W 05-02-01 Torsional vibration damper
Renewing the crankshaft sealing ring (flywheel side)
W 09-01-01 Gearcase
Renewing the crankshaft sealing ring (opposite side
to flywheel)
W 01-02-01 Front cover
Setting valve clearance (with exhaust return module
installed)
W 11-01-01 Control parts
Setting valve clearance (with or without removal of
exhaust return module)
W 11-01-01 Control parts
Testing the cylinder liner
W 04-01-02 Cylinder liner
Activity Job card Maintenance group