Operation Manual

Job Card No.:
Engine:
Filing No.:
Injection Pump
Removal / Refitment
0178-18-10 2059
07.04.01 Page 1 of 8
S/BV 6/8/9 M 628
© 0988
Job:
Before removing the injection pumps
● Observe safety regulations as per job card
02.00.01.
● Put all injection pump tappets out of operation by
actuating the lifting devices (see job 07.01.01).
● Remove cover from pump drive.
● Remove all fuel and lube oil pipes.
● Remove injection lines (job 07.03.01).
● Remove governing linkage (job 05.04.14) as necessary.
● Remove hydraulic speed governor (job 05.04.01).
or
● Remove electronic governor, undo cable connections.
● Remove lube oil pump for valve seat lubrication (job 07.06.01).
● Remove respective timing cover.
● Mark with scriber (18) position of injection pump
drive gear (8) - Fig. 1 - relative to shaft section
(19).
● Mark (11) position of shaft section (19) relative to
shaft (14).
● Loosen bolts (1) and (8) - Fig. 2.
● Loosen cheese head fastening bolts (17) - Fig. 1 -
of drive gear until the injection pump drive shaft
(14) can be turned by hand.
The clamping connection must be unclamped
but there must be no gap between the two shaft
sections (19) and (15), i.e. they should have no
play.
Fig. 1
The described job sequence must be strictly
adhered to and followed for each removal and
refitment of injection pump.
If an injection pump has to be disassembled for repair
purposes it has to be brought to a DEUTZ- Service
station and calibrated there - following its reassembly
- to the same injection quantity and set to maximum
fuel stop power. The accessory carrier with attach-
ments will be removed and refitted together with the
injection pump.
Job Cards:
- 02.00.01
- 05.04.01
- 05.04.14
- 07.01.01
- 07.03.01
- 07.03.02
- 07.06.01
Tools:
- Standard tools
- Feeler
- Gauge
- Hoist
- Torque wrench (Section 1.8)
- 2 Dial gauges (Section 1.8.1)
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