Operation Manual

Job Card No.:
Engine:
Filing No.:
Cylinder liner
Refitment
0178-04-10 1105
Gauge new liner after installation max. ovality
0,15 mm. When refitting used liners, inspect
reversing marks of upper piston rings (see job
03.02.01).
Job:
Cover up crankcase interior and clean wall of water
space, seating surface of liner flange, as well as
guide surfaces and conical introduction zones for 0-
seals.
Grease Viton 0-seals (7 and 8) (5 and 4 mm Ø) with
Deutz F5 and insert into grooves without diatorting
them. Be sure to use always new genuine seals.
Inspect seal (6), renew when necessary, and insert in
the locating seat provided in the crankcase. Mount
liner removing/refitting device. For liner protection
insert square timber (5) between bridge (1) and liner
flange.
Attach liner to hoist and let liner slide into crankcase.
When exerting slight pressure, the liner slides ontoits
seat. Detach liner removing/refitting device (see Job
Card 03.03.01).
Roughen running surface with a honing device (Job
Card 03.06.01), unless this has already been done. If
no hoing device is available, use emery cloth No. 200
(see Job Card 03.06.01 concerning roughening di-
rection). When roughening is completed, clean liner
thoroughly.
Run in engine again.
See Section 4.6, run-in instructions.
03.05.01
S/BV 6/8/9 M 628
Job Cards:
- 03.02.01
- 03.03.01
- 03.06.01
Tools:
- Standard tools,
- Lubrificant Deutz F5 (Section 3.6),
- Liner removing / refitting device (Sec-
tion 1.8) ,
- Hoist,
- Square timber (70 x 70 x 300)
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