Operation Manual

Job Card No.:
Engine:
Filing No.:
Cylinder lining
Removal
0178-04-10 1104
Cylinder lining removal
Remove the cylinder lining once the max. admissible
degree of wear or required repair has been reached.
Prior to removing the cylinder lining, take the
standard measurement
See job card 03.03.01
Job:
● Drain cooling water from the crankcase, job card
09.00.01
● Remove cylinder head, job card 01.04.01.
● Cover the crank cavity.
● Clean the cylinder lining collar and the crankcase
seating surface.
● Place a straight edge on the cylinder lining collar,
against 2 special cheese head screws, Fig. 1.
● Mark the refitment position of the cylinder lining in
the crankcase along the straight edge using a
water-proof felt pen.
It may also be marked by means of the scribing
iron, however, ensure that the sealing surface is
not damaged, i.e., scribe on the outer circumfe
rence of the cylinder lining collar.
● Mark the cylinder lining with the cylinder designa
tion, e.g. A2 in Fig. 1.
● Fit bridge (2) on crankcase (5), Fig. 2
● Fit tension rod screw (3) through the hole of the
bridge (2) in the cylinder lining.
● Press the pulling bracket (6) against the cylinder
lining from the crank cavity.
● Screw tension rod screw (3) into the pulling brac
ket (6), and fit hexagon nut (4).
● Tighten hexagon screw (4) until the cylinder lining
raises out of the guide. Use a lifting device to pull
the cylinder lining vertically out of the crankcase,
and deposit on a wooden support.
● Remove the seal (1).
● Check the running surface of the cylinder lining,
job card 03.02.01.
● Thoroughly clean the cylinder lining on the outsi
de, particularly the grooves in the round seals.
Deposit of boiler scale is an indication of un-
suitable coolant, observe the regulations, sec-
tion 6.4.
Decide whether additional linings must be removed
on the basis of the findings.
03.04.01
S/BVM 628
Job Cards:
- 01.04.01
- 03.02.01
- 03.03.01
- 09.00.01
Tools:
- Removal and refitment tool (section 1.8).
- Standard tools
- Straight edge
- Hoist
- Scribing iron
Aid:
- Felt pen, water-proof
© 0698
Fig. 1 Marking the refitment position
Fig. 2 Removal and refitment tools
© 50 083 1
© 51 521 0