Operation Manual

Job Card No.:
Engine:
Filing No.:
© 0992
Cylinder Head
Refitment
0178-08-10 1801
01.09.01 Page 1 of 3
S/BV 6/8/9 M 628
Fig. 1 Cylinder Head Refitment
Cylinder Head Refitment
Job:
Preparation
● Clean all joint faces thoroughly.
Watch for corrosion in the area of annular gap
between waisted stud shank (8) - Fig. 1 - and
crankcase upper part (9). In case slight corro-
sion, remove and clean waisted stud. In case
of more distinct corrosion marks, renew wai-
sted studs, see under "Note".
● Replace 0-seals (1) to (5) on the plug-in pieces
(Fig. 1).
● Grease plug-in pieces and insert in crankcase.
● Fit centering pin (7).
● Position cylinder head gasket (6) in place.
● Fit lifting device (1) - Fig. 2 -.
● Insert pushrods for valve drive.
● Position cylinder head in place.
- Do not tilt cylinder head.
- See to it that plug-in pieces and cen
tering pin slide smoothly into the cylin
der head.
- Check with feeler gauge that between
head and crankcase there is an equal
distance around the entire periphery.
● Remove lifting device (1).
Fig. 2 Refitting device
Job Cards:
- 01.01.01
- 02.16.02
- 06.02.01
Tools:
- Standard tools
- hoist
- puller screws
- special tools (Section 1.8),
- Hyrdaulic clamping tool
- Cylinder head lifting device
Spare Parts:
- 0-seals for plug-in pieces
- Cylinder head gasket if necessary
© 24 870 3
© 24 872 2
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