Operation Manual

Table Of Contents
Section:
Page:
Engine:
Maintenance Schedule
Ser.. Periodic Maintenance Jobs Job See
No. Card No. Footnotes
12 Interval: every 15000 engine running hours
Jobs as under ser. Nos. 1 to 6
Inspecting main bearing 02.04.01 M
3
Inspection of injection pump at DEUTZ SERVICE M
3
Replacing viscous-type torsional vibration damper 12.01.01 X
13 Interval: every 18000 engine running hours
Jobs as under ser. Nos. 1 to 8 and 10
Inspecting main bearing 02.04.01 M
1
/ M
2
Inspection of injection pump at DEUTZ SERVICE M
1
/ M
2
14 Interval: every 24000 engine running hours
Jobs as under ser. Nos. 1 to 6, 8, 9 and 11
Inspecting main bearing 02.04.01 D
Inspecting piston pin, pin bush and pin bore 02.13.01
Servicing cylinder liner 03.02.03
Inspecting exhaust elbow 06.01.03
crankshaft bearing 04.01.01
Inspection of injection pump at DEUTZ SERVICE D
Servicing lube oil pump 08.04.01
Repairing wire edge filter 08.09.01
Repairing coolant circulation pump 09.07.02 X
Maintaining plant-specific fittings and control devices X
4
15 Interval: every 10 years
Repairing rubber torsional vibration damper 12.01.02 X
16 As required
Repairing valve rotator 01.03.02
Cleaning turbocharger turbine 06.13.01 M
1
/M
2
/M
3
Cleaning intake air cleaner of turbocharger 06.03.11 X
Cleaning charge air cooler, air side 06.04.02
Servicing lube oil filter combination 08.10.01
Repairing viscous-type torsional vibration damper 12.01.01 X
X Depending on engine type
X
1
Depending on engine type and additive used (Interval as per Section 6.4, to be entered in
MaintenanceSchedule)
X
2
Annually, at the latest, or after max. 500 start ing manoeuvres
X
3
After 2 years, at the latest, or after max. 1000 starting manoeuvres
X
4
Shorter intervals specified by zhe manufcturer of the bought-of-item, if any, must be considered.
X
5
See Section 6.1
D Distillate fuel, Section 6.3
M
1
Intermediate fuel, British Standard / Class B2, Section 6.3
M
2
Intermediate fuel, British Standard MA 100 / Class M3, CIMAC A 10 / B10 / E25, Section 6.3
M
3
Intermediate fuel, CIMAC C10 / D15, Section 6.3
Extension or reduction of intervals
The inspections shall be carried out after the running hours quoted in the maintenance schedule.
As a result of the inspections the intervals may be extended or reduced, however, to suit local
conditions. The maintenance schedules summarise all inspection, servicing and repair jobs, while
making reference to the individual sections and job cards of Section 8.
© 1199
8
8-1-05
S/BVM 628