User Manual
Table Of Contents
- V O R W O R T
- F O R E W O R D
- P R É F A C E
- P R O L O G O
- Inhalts-Verzeichnis
- Table of Contents
- Sommaire
- Indice
- 1. Technische Daten
- Specification data
- Caractéristiques techniques
- Datos técnicos
- 2. Prüfen und Einstellen
- Checking and adjusting
- Contrôle et réglage
- Verificación y ajustes
- 3. Bauteile instand setzen
- Repair of components
- Mise en état des composants
- Reparación de componentes
- 4. Demontage und Montage, Motor komplett
- Disassembly and reassembly of complete engine
- Démontage et montage moteur complet
- Despiece y ensamblado conjunto de moteur
- 5. Werkzeuge
- Tools
- Outils
- Herramientas
1
The old injection pump with shim is not required for such purpose.
Example: The injection pump of cylinder 3 is to be replaced on a BFM 1012 engine.
Procedure:
Read off EP code for cylinder 3 from nameplate under column „EP“, e.g. 070.
(Reading sequence: line 1=cyl.1, line 2 = cyl.2, etc.
Take corrected injection pump installation dimension (E
K
) from table 3 according to EP code,
e.g. 111.725 mm.
Take code for injection pump length (A) from new injection pump, e.g. 53.
Take standard dimension of injection pump (L
o
) from table 1, e.g. 109 mm.
Determine theoretical shim thickness (T
s
).
T
s
= E
K
- (L
o
+ A/100)
T
s
= 111.725 mm - (109 mm + 53/100 mm)
T
s
= 2.195 mm
Select shim thickness (S
s
) according to table 2.
T
s
2.195 mm = S
s
2.2 mm
E
K
EP
code
(mm)
111.2 049
111.225 050
111.25 051
111.275 052
111.3 053
111.325 054
111.35 055
111.375 056
111.4 057
111.425 058
111.45 059
111.475 060
111.5 061
111.525 062
111.55 063
111.575 064
111.6 065
111.625 066
111.65 067
111.675 068
111.7 069
111.725 070
111.75 071
111.775 072
E
K
EP
code
(mm)
110.6
110.625
110.65
110.675
110.7
110.725
110.75 031
110.775 032
110.8 033
110.825 034
110.85 035
110.875 036
110.9 037
110.925 038
110.95 039
110.975 040
111.0 041
111.025 042
111.05 043
111.075 044
111.1 045
111.125 046
111.15 047
111.175 048
E
K
EP
code
(mm)
110.0
110.025
110.05
110.075
110.1
110.125
110.15
110.175
110.2
110.225
110.25
110.275
110.3
110.325
110.35
110.375
110.4
110.425
110.45
110.475
110.5
110.525
110.55
110.575
Tabelle 3
E
K
EP
code
(mm)
111.8 073
111.825 074
111.85 075
111.875 076
111.9 077
111.925 078
111.95 079
111.975 080
112.0 081
112.025 082
112.05 083
112.075 084
112.1 085
112.125 086
112.15 087
112.175 088
112.2 089
112.225 090
112.25 091
112.275 092
112.3 093
112.325 094
112.35 095
112.375 096
E
K
EP
code
(mm)
112.4 097
112.425 098
112.45 099
112.475 100
112.5 101
112.525 102
112.55 103
112.575 104
112.6 105
112.625 106
112.65
112.675
112.7
112.725
112.75
112.775
112.8
112.825
112.85
112.875
112.9
112.925
112.95
112.975
Determining shim thickness for Bosch injection pump replacement on BFM 1012
in case of service. Standard dimensions L
0 = 109 mm
1.00.15
DEUTZ AG
Mot. - Typ Code Mot. - Nr.
MADE IN GERMANY
E
kW(G) red.
kW(S) red.
EP K
°C
070
0122 3237
kW(G) kW(S) 1/min
kW(W)
)
m
°