Service Manual

Table Of Contents
Care and maintenance work
6.7 Adjustments
40
6
Setting the valve clearance
z
Before valve clearance setting: Let the engi-
ne cool down for at least 30 minutes. Oil
temperature below 80 °C.
z
Set crankshaft according to setting sche-
matic,
(
41
)
z
Loosen screws 1.
z
Remove valve cowling 2 with gasket 3
z
Mount the turn-over gear on the flywheel
with fastening screws.
z
Turn over the crankshaft until you reach val-
ve overlap.
1)
Cylinder 1 bank A order
(
41
)
1)
Exhaust valve is not yet closed, inlet valve begins
to open.
1
2
3
z
Loosen lock nut (1).
z
Mount rotation angle disc (4) and socket
wrench insert on the valve clearance setting
screw (2).
z
Fix the magnet of the rotation angle disc (4).
z
Turn the rotation angle disc (4) clockwise to
the stop (rocker arm without clearance) and
set the scale to zero.
z
Turn the rotation angle disc (4) anticlockwi-
se until reaching the specified rotation angle
value.
IN
= inlet valve 90 °
+10 °
EX
= outlet
valve 108 °
+10°
z
Hold the rotation angle disc (4) to stop it
twisting.
z
Tighten the lock nut 1 (tightening torque 20
Nm ).
z
Then set the second valve on the rocker arm
as described above.
z
Repeat the setting procedure on every cylin-
der.
(
51
)
.
EX
2
1
x
IN
2
1
3
4
z
Remount the valve cowling with a new gas-
ket in reverse order.
z
Replace the screws (tightening torque 22
Nm).
The valve clearance can also be set using a
feeler gauge. Gauges with 0.25 mm or 0.09 in-
ches must be used for the inlet valve.
Gauges with 0.30mm or 0.12 inches must be
used for the exhaust valve.
Setting schematic for the valve
clearance
Valve overlap: Exhaust valve is not yet closed.
Inlet valve begins to open.