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Service Manual

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Table Of Contents
Operation
3.2 Initial commissioning
16
3
Preparations for initial commissioning
(maintenance schedule E 10)
z
Removing engine corrosion protec-
tion
(
49
)
.
z
Remove any transport devices.
z
Check the battery and cable connections
and mount if necessary.
(
42
)
.
z
Check the belt tension
(
39
)
.
z
Have the engine monitor or warning system
checked by authorised personnel.
z
Check the engine mounting.
z
Check that all hose unions and clips are fit
properly.
The following additional work must be car-
ried out on generally overhauled engines:
z
Check the fuel prefilter and main filter and
change if necessary
z
Check the intake air cleaner (if available,
maintain according to maintenance indica-
tor).
z
Drain lubricating oil and condensation from
the charge air cooler.
Fill engine oil
z
Fill engine with lubricating oil
(
29
)
via lub-
ricating oil filler neck.
Low oil and overfilling damage the en-
gine.
The engines are generally supplied wi-
thout lubricating oil filling.
Select engine oil quality and viscosity
before filling
(
22
)
. Order DEUTZ lub-
ricating oils from your DEUTZ part-
ner
(
22
)
.
z
Oil filling volume
(
51
)
.
z
Check lubricating oil level, if necessary re-fill
Filling fuel
z
The fuel low pressure system must be ven-
ted with the hand pump after filling before
starting for the 1st time
(
32
)
.
Only use clean, standard, branded diesel fuel.
Note the fuel quality
(
24
)
. Insert the fuel pre-
filter if necessary. In case of doubt, please ask
your DEUTZ partner. Depending on the out-
door temperature, use either summer or winter
diesel fuel.
Only re-fuel when the engine is not
running. Pay attention to cleanliness.
Do not spill any fuel.
Additional venting of the fuel system by
a 5 minute trial run at idle speed or low
load is absolutely necessary.
Filling the coolant system
z
Open the cooling system cap 1 carefully.
z
Fill coolant up to the MAX mark on the com-
pensation tank and close the cooling system
cap 1.
z
Switch on any heater and set to maximum
so that the heating circuit is filled and ven-
ted.
z
Observe the filling level in the cooling sys-
tem
(
51
)
.
The coolant must have a prescribed
cooling system corrosion protec-
tion
(
26
)
concentration.
Never operate the engine without coo-
lant, not even briefly!
Order cooling system correction pro-
tection agent
(
26
)
from your DEUTZ
partner.