Workshop Manual
Table Of Contents
- Frontpage
- Table of contents
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Removing and installing cylinder head
- Checking piston overhang
- Removing and installing the crankcase bleeding
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil cooler
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Removing and installing the coolant pump
- Checking the thermostat (in the removed state)
- Removing and installing the thermostat
- Removing and installing the thermostat housing
- Removing and installing temperature transmitter
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
© 12/2008 17807-001
1/8
6
Exhaust system/Charging
TD 2011 w, TCD 2011 w W 06-06-04
Removing and installing the turbocharger
Commercial available tools:
– Clamping tongs. . . . . . . . . . . . . . . . 9088
– Spring band pliers. . . . . . . . . . . . . . 9090
– Lubricating oil
– Fitting compound
DEUTZ S1
Attention!
Do not remove the stoppers/caps until
immediately before assembly.
Collect leaking operating substances in
suitable vessels and dispose of according
to regulations.
Removing turbocharger
z Unscrew screw (1).
z Remove the holder (2).
z Remove oil return pipe (3).
z Unscrew hollow screw (4).
z Remove sealing rings.
1
3
4
2
© 47532-0
z Loosen hose clip (1) with clamping tongs.
z Pull off hose clip (1) in the direction of the arrow.
1
© 47553-0